液压刀架使用说明书

页号P1德马-油压凸轮式车床刀架DIAMONDHydraulicCamTypeLatheTurret一目录页号Tableofcontentspage一、目录：二、简介：三、刀架规格：四、外部功能介绍：4-1：DM-120外形尺寸图4-2：DM-160外形尺寸图4-3：DM-200外形尺寸图五、安装：5-1：记数式刀架电气系统5-1-1：电气系统说明5-1-2：接近开关调整5-1-3：电气动作5-1-4：电气动作时序5-2：编码式刀架电气系统5-2-1：电气系统说明5-2-2：近接开关编码图5-2-3：电气动作5-2-4：电气动作顺序5-3：液压系统5-4:切削液供给5-5：润滑系统六、维修与安装：6-1端齿盘的安装6-2：基本设定6-3：故障排除七、安全注意事项：12345678889101112121314151617181919202224一.TABLEOFCONTENTS二.INTRODUCTION三.TURRETSPEC.四.INTRODUCTIONOFFUNCTIONS4-1:DM-120Dimensions4-2:DM-160Dimensions4-3:DM-200Dimensions五.INSTALLATION：5-1：Electricsystemsofcounterturret5-1-1:Descriptionofelectricity5-1-2:Adjustmentofproximityswitch5-1-3:Electricsequencedescription5-1-4:Electricsequencediagram5-2：Electricsystemsofcodeturret5-2-1:Descriptionofelectricity5-2-2:Signaldiagramofproximityswitch5-2-3:Electricsequencedescription5-2-4:Orderofaction5-3:Hydraulicsystems5-4:Coolantsupply5-5:Lubricationsystems六.REPAIRANDASSEMBLE:6-1:Mountingthecurviccoupling6-2:Basicsetting6-3:Troubleshooting七.SAFETYPRECAUTIONS:123456788891011121213141516171819192022241页号P2德马-油压凸轮式车床刀架DIAMONDHydraulicCamTypeLatheTurret二简介Introduction本刀架采用高品质液压马达驱动,高速、低噪音、大扭矩，换刀速度约为0.3秒/步.刀架内部机构为日内瓦式间歇机构,配合精密端齿盘,换刀定位精准,在0.003mm以内,并且可承受重切削.采用近接开关,并且精心设计电子感应系统,感应快速,正确、保证决不乱刀.高品质、无缺点,是本公司信誉的保证,我们有完善的售后服务.HIGH-SPEEDREPLACEMENTONLY0.3SECOND.Theturretpowertorotatebyoil-hydraulic.silence,high-torque,high-speed.HIGH-ACCURCYREPEATABILITYIN0.003mm&NOOVERRUN.TheturretstructureisonetypeoftheGenevamechanismandthecouplingisusedinfixingbetweentooldiscandtheturret.Sothattherepeatabilityiscontrolledin0.003mmanditisabletobearheavycutting.NOCOUNTERROR.Theproximityswitchcontrolthecountandexcellentelectronicsdesign.Forrapidlyandcorrectlyindexing.HIGHQUALITY&COMPLETESERVICE-AFTER-SALE.Wesupporttechnologytoourcustomersandsupplysparepartstotheirdisposal.2页号P3德马-油压凸轮式车床刀架DIAMONDHydraulicCamTypeLatheTurret三刀架规格TURRETSPEC.型号MODELDM-120ADM-160ADM-160DM-200中心高Centerheightmm638080100刀数NumberoftoolNO.8T8T8T/12T8T/12T相邻刀换刀时间Numbertime(tool-to-tool)sec0.350.350.350.3相邻刀换刀并锁紧时间Rotatingtime(includinglocking)sec0.450.450.450.4换最远刀时间Totalindexingtimefor180sec1.61.61.41.2换最远刀并锁紧时间Totalindexingtimefor180(includinglocking)sec1.81.81.51.3刀盘-回转时间(推出-回转360-锁紧)Rotatingacycletime.(unlockingcyclelocking)Rev/min25258T/12T25/16.68T/12T25/16.6电磁换向阀SolenoidoperatevalveAC110V/DC24VAC110V/DC24VAC110V/DC24VAC110V/DC24V工作压力HydraulicworkingpressureKgf/cm30303535流量FlowrateL/min12123240液压缸拉力Thrustingforceofhyd.cyl.Kgf1602206522003800重复定位精度Accuracyofrepeatabilitymm0.0030.0030.0030.003净重(不含刀盘)N.W.(withouttooldisc)Kg3543651008T刀盘对边8Ttooldiscoppositesidemm228240280300镗刀座Boringtoolmmφ25φ32φ32φ40外圆刀O.D.toolmm20202025端面刀Facingtoolmm202020253页号P4德马-油压凸轮式车床刀架DIAMONDHydraulicCamTypeLatheTurret四外部功能介绍Introductionoffunctions1.吊环螺钉2.加油孔3.液压马达4.切削液出口5.连接盘6.油镜7.泄油孔8.定位销孔9.切削液入口10.液压P口11.液压T口1.eyebolthole2.oilinlet3.hyd.Motor4.coolantoutlet5.couplingdisc6.oilindicatingwindow7.oiloutlet8.positioningpinhole9.coolantinlet10.hyd.Pinlet11.hyd.Tinlet液压马达(3)为刀架动力来源.本体会被固定在机床上,并以定位销(7)为基准.利用刀架本体前方的连接盘(5),将刀盘与主体结合,且刀盘连接盘上有切削液出水口(4).切削液入口(9),将引导切削液经由主体流入刀盘.Thehyd.motor(3)isthepowersourceofturret.Themainbodywillbelockedonthemachineframeandpositionedbythepositionpin(7).Toemploythecouplingdisc(5)atfrontofmainbodyandconnectingthecouplingdiscwithmainbody.Thereisacoolantoutlet(4)onthecouplingdisc.Thecoolantinlet(9)willguidedthecoolantpassthroughthemainbodyintothecouplingdisc.4页号P5德马-油压凸轮式车床刀架DIAMONDHydraulicCamTypeLatheTurret4-1DM-120A外形尺寸图DM-120ADimensions5页号P6德马-油压凸轮式车床刀架DIAMONDHydraulicCamTypeLatheTurret4-2DM-160外形尺寸图DM-160Dimensions6页号P7德马-油压凸轮式车床刀架DIAMONDHydraulicCamTypeLatheTurret4-3DM-200DimensionsDM-200Dimensions7页号P8德马-油压凸轮式车床刀架DIAMONDHydraulicCamTypeLatheTurret5-1-1记数式刀架电气系统Electricsystem序号(ITEM)内容(CONTENT)规格(SPECS)信号(SIGN)线号(SIGNFORWIRECODE)端子号WIRECODE棕（BN）+24V24V7，8黑（BK）SING111刀具奇偶校验接近开关（选择）TOOLCOUNTERSENSOR.(option)10-30VDC负载(LOAD)100mA输出(OUTPUT)-PNP-NO兰（BU）0V0V9，10棕（BN）+24V24V7，8黑（BK）SING222刀架原点接近开关TURRETORIGINSENSOR.10-30VDC负载(LOAD)100mA输出(OUTPUT)-PNP-NO兰（BU）0V0V9，10棕（BN）+24V24V7，8黑（BK）SING333刀盘夹紧接近开关TURRETUNCLAMPSENSOR10-30VDC负载(LOAD)100mA输出(OUTPUT)-PNP-NO兰（BU）0V0V9，10棕（BN）+24V24V7，8黑（BK）SING444液压马达一转(刀具计数)接近开关HYDRAULICMOTORONEROTATIONSENSOR.10-30VDC负载(LOAD)100mA输出(OUTPUT)-PNP-NO兰（BU）0V0V9，105刀盘夹紧电磁阀TURRETCLAMPSOL.110V.AC(24V.DC)38W6刀盘推出电磁阀TURRETUNCLAMPSOL.110V.AC(24V.DC)38W7液压马达正转电磁阀HYDRAULICMOTORCWSOL.110V.AC(24V.DC)38W8液压马达反转电磁阀HYDRAULICMOTORCCWSOL.110V.AC(24V.DC)38W8页号P9德马-油压凸轮式车床刀架DIAMONDHydraulicCamTypeLatheTurret5-1-2接近开关调整Adjustmentofproximityswitch1.奇偶数计数接近开关：为保证不乱刀用,刀号为奇数时有感应,偶数时无感应,其感应距离为0.8-1mm.（选择工能）2.刀具原点接近开关:此为向PLC告知,现为第一把刀,其感应距离为0.8-1mm.3.刀盘推出接近开关：刀盘锁紧时,为有感应,刀盘推出时,为无感应,其感应距离为0.8-1mm.4.液压马达一转分度接近开关：为计算刀号用,刀盘每换一把刀,分度接近开关就感应一次。刀盘锁紧时此接近开关有感应,且应调在感应片中间位置,其感应距离为0.8-1mm.1.TheoddandeventoolNo.sensor:Forwhichtoprotectthetoolchangeentanglement.ThosewillbesensoredforoddNo.toolandnosensoredforevenNo.tool.Thesensoringrangeis0.8-1mm.(option)2.Toolpositionsensor:ForwhichannouncedtoPLCthatisNo.onetoolandthesensoringrangeis0.8-1mm.3.Thetoolholderdi