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1.CoQlist质量成本清单SubjectScopeItem123456789101112131415TotalNumberofsupervisor主管数2Numberofengineers工程师数0DCC(=qualitypersonnel)文控0Totalcosts11000Numberofsupervisor主管数510000000000000Numberofengineers工程师数000000000000000Numberofhours小时数8480000000000000Totalcosts100012000000000000000Numberofsupervisor主管数000000000000000Numberofengineers工程师数000000000000000Numberofproductionpersonnel生产人员数000000000000000Numberofqualitypersonnel品质人员数000000000000000Numberofhour小时数000000000000000Totalcosts000000000000000Numberofsupervisor主管数000000000000000Numberofengineers工程师数000000000000000Numberofproductionpersonnel生产人员000000000000000Numberofqualitypersonnel品质人员数000000000000000Numberofhour小时数000000000000000meal/transportation/hotel餐饮/交通/住宿000000000000000Trainingcosts培训费000000000000000Totalcosts000000000000000Numberofsupervisor主管数300000000000000Numberofengineers工程师数000000000000000Numberofhour小时数400000000000000meal/transportation/hotel餐饮/交通/住宿6000000000000000Totalcosts36000000000000000SGSauditofsystemsSGS审核费用1600000000000000000Numberofsupervisor主管数600000000000000Numberofengineers工程师数200000000000000meal/transportation/hotel餐饮/交通/住宿175300000000000000Numberofhour小时数300000000000000Totalcosts1835300000000000000Costsofproductverification产品认证费000000000000000Totalcosts000000000000000Numberofsupervisor主管数000000000000000Numberofengineers工程师数100000000000000Numberofhour小时数200000000000000meal/transportation/hotel餐饮/交通/住宿12000000000000000Totalcosts17000000000000000NumberofQCQC人数8Totalcosts20000Externalcalibrationcost外校000000000000000Externalrepaircost外部维修000000000000000Newlypurchasingequipment新购仪器费000000000000000Totalcosts000000000000000Instore库存原材料报废4000600150000000000000Beforeproduction生产前原材料000000000000000Inrework生产返工返修过程000000000000000Inscrapproducts在制品成品报废000000000000000Totalcosts4000600150000000000000Instore库存成品20060000000000000000In-processproducts生产过程中成品半成品报废00000000000000047503.Internalfailurecosts内部故障成本3.2productsscrap成品报废3.1Rawmaterialsscrap原材料报废620001.6Systemcertification体系认证200002.2Calibrationandrepairofmeasuringandtestingequipment量测设备02.1SalariesofQC专职QC人员的工资1.1Salariesofqualitymanagementpersonels质量管理人员的工资110002200002.Appraisalcosts鉴定成本183531.7Productsverification产品认证1.8Customeraudit客户审核170MonthlyCoQAnalysisReport4月质量成本分析报告Createddate编制日期:2011/4/29by编制人:XXXX1.Preventioncosts预防成本1.3Internaltraining内部培训1.5Supplieraudit供应商审核3601.2Internalaudit内部审核1.4Externaltraining外部培训DocumentNo./文件编号:MonthlyCoQAnalysisReport4月质量成本分析报告Createddate编制日期:2011/4/29by编制人:XXXXDocumentNo./文件编号:Totalcosts20060000000000000000Inreworkprocess返工返修过程000000000000000Inscrapproductsinproduction在制成品半成品报000000000000000Downtimecausedbyqualityaccidents停工中000000000000000Totalcosts000000000000000Repairingproductsrejectedbycustomer客户退回产品的维修000000000000000Scrapproductsrejectedbycustomet顾客退回成品的报废000000000000000Totalcosts0000000000000004.2CustomercounterclaimCustomercounterclaim顾客索赔000000000000000055083780015000000000000063033SubjectScopeCostsRate%Preventioncosts预防成本32083.0050.90Appraisalcosts鉴定成本20000.0031.73InternalFailurecosts内部故障成本10950.0017.37ExternalFailurecosts外部故障成本0.000.0063033.00100.00SubjectScopeCostsRate%Rawmaterialsscrap原材料报废4750.0043.379Productsscrap成品报废6200.0056.621Labourcosts人力成本0.000Customerrejection顾客退回产品0.000Customercounterclaim顾客索赔0.00010950.001004.ThemostsignificantfactorsofCoQ影响质量成本的关键因素5.Comparewithsalesstatus与销售业绩相比较Externalfailurecosts外部故障成本TotalcostsCoPQTotalcosts/月度质量总成本CoGQInternalfailurecosts内部故障成本4.Externalfailurecosts外部故障成本MonthlyCoQTotalcosts/月度质量总成本2.CoQstructure质量成本的构成4.1Customerrejection顾客退回产品3.Internalfailurecosts内部故障成本3.2productsscrap成品报废3.2Labourcosts人力成本620003.CoPQanalysis051%32%17%0%Preventioncosts预防成本Appraisalcosts鉴定成本InternalFailurecosts内部故障成本ExternalFailurecosts外部故障成本4750.006200.000.000.000.000.001000.002000.003000.004000.005000.006000.007000.0012345Scope/范围Item/项123456789101112131415TotalNameofproduct产品名称Nameofrawmaterials原材料名称Quantityofrawmaterials原材料料数量Unitprice单价Totalcosts/总成本000000000000000Nameofproduct产品名称Nameofmaterials材料名称Quantityofmaterials原材料数量Unitprice单价Totalcosts/总成本000000000000000Numberofproductionpersonnels生产此产品的生产员工数量Numberofqualitypersonnels检验此产品的品质员工数量Numberofhours小时数Totalcosts/总成本000000000000000Nameofproduct产品名称Nameofrawmaterials原材料名称Quantityofrawmaterials原材料数量Unitprice单价Totalcosts/总成本000000000000000Nameofproduct产品名称Quantityofrawproducts产品数量Unitprice单价Totalcosts/总成本000000000000000Numberofproductionpersonnels生产此产品的生产员工数量Numberofqualitypersonnels检验此产品的品质员工数量Numberofhours小时数Totalcosts/总成本000000000000000Numberofproductionpersonnels停工的生产员工数Numberofqualitypersonnels停工的检验员工数量Numberofhours小时数Totalcosts/总成本0000000000000000000000000000000.00ProductionTotalcosts/生产总成本Labourcostsinreworkprocess返工返修过程中的人工成本0In-processproducts生产过程中成品半成品报废(不能拆分成原材料的)0InternalFailureCostsofProductionDpt.4月内部故障成本-----制造部Createddate编制日期:2011/4/29by编制人:xxxRawmaterialsscrapbeforeproduction生产前原材料报废0Rawmaterialsscrap/usedinrework返工返修过程中使用和报废的原材料DocumentNo./文件编号:0000Labourcostsofdowntime停工过程人工损失In-processproductsandfinalproductsscrap在制品、成品报废中原材料的损失Labourcostsofin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