1.7BASF

19/04/20101巴斯夫创新材料在动力总成中的应用BASFInnovativeMaterialforAutomotivePowertrain19/04/20102BASF–TheChemicalCompany¾WhoWeAre:BASFistheworld’sleadingchemicalcompany–TheChemicalCompany¾WhatWeAimtoAchieve:Weaimtoconstantlyincreasethevalueofourcompanybygrowingprofitably¾HowWeShapetheFuture:Wecombineeconomicsuccesswithsocialresponsibilityandenvironmentalprotection19/04/20103BASF’sproducts&intelligentsolutions石油和天然气Oil&Gas化学建材ConstructionChemicals化学品Chemicals塑料Plastics功能性解决方案FunctionalSolutions特性化学品PerformanceProducts无机物Inorganics石化Petro-chemicals中间体Inter-mediates造纸化学品PaperChemicals涂料Coatings分散体和颜料Dispersions&Pigments功能性聚合物PerformancePolymers聚氨酯Poly-urethanes作物保护产品CropProtection农业解决方案AgriculturalSolutions石油和天然气Oil&Gas护理化学品CareChemicals催化剂Catalysts特性化学品PerformanceChemicals19/04/20104Billion€17%14%10%5%16%15%23%Chemicals7.515(-32.7%)Plastics7.128(-21.8%)FunctionalSolutions7.115(-24.2%)Oil&Gas11.356(-21.4%)BASFGroup50.693PerformanceProducts9.356(+15.2%)AgriculturalSolutions3.646(+7.0%)OtherEconomicPerformanceBASFGroup:Salesbysegmentsin200919/04/20105BASF针对汽车各种应用所研发的新型工程塑料‡Ultramid®AHighSpeed超高流动性PA66‡Ultramid®HighBurst高爆破压力PA6‡Ultramid®Balance耐CaCl2腐蚀PA66‡Ultramid®B3ZG7OSIBK23273高抗冲PA619/04/20106Ultramid®AHighSpeed让客户从高效生产和薄壁设计中受益19/04/20107Ultramid®AHighSpeed流动性较普通材料提高50%~90%1020304050600500100015002000FillingPressure[bar]SpiralLength[cm]A3WG10HighSpeedPA66GF50Reference1020304050275280285290295300305MeltTemperature[°C]SpiralLength[cm]A3WG10HighSpeedPA66GF50Reference1020304050601,01,52,02,53,0WallThickness[mm]SpiralLength[cm]A3WG10HighSpeedPA66GF50Reference2030405060701.01.52.02.53.0WallThickness[mm]SpiralLength[cm]A3WG7HighSpeedPA66GF35Reference19/04/20108Ultramid®AHighSpeed不以损失机械性能为代价020406080100120140E-modulustens.strengthatbreaktens.elong.atbreakCharpyunnotchedrel.toreference[%]A3WG10HighSpeedA3WG7HighSpeedA3WGM53HighSpeed19/04/20109Ultramid®AHighSpeed更出色的热老化性能PA66GF50ReferenceA3WG10HighSpeed1000h2000h3000h170°C190°C200°C1000h2000h3000h19/04/201010Ultramid®AHighSpeed主要应用于发动机周边高温工作环境中冷器端盖进气管气缸罩盖19/04/201011¾紧凑型涡轮增压式（汽油机、柴油机）¾带有EGR系统的柴油发动机发动机类型技术要求¾更高的工作环境温度¾对机械性能（爆破压力）的要求进一步提高Ultramid®HighBurst塑料进气歧管的全新解决方案19/04/20101299999‰高爆破压力性能‰长期热老化性能得到进一步提升‰良好的流动性‰制品表观质量得到改善‰热老化性能甚至优于普通PA66GF35材料Ultramid®HighBurst优势所在19/04/201013Ultramid®HighBurst在160ºC热老化条件下保持高爆破压力性能0.000.501.001.502.002.503.00050010001500200025003000Heataging(hr)BurstPressure(MPa)B3W2G6HBStandardPA6/GF30%forPAIM19/04/201014Ultramid®HighBurst在180ºC热老化条件下保持高爆破压力性能0.000.501.001.502.002.503.00050010001500200025003000Heataging(hr)BurstPressure(MPa)B3W2G6HBStandardPA6/GF30%forPAIM19/04/201015*t:2mm/W:8mm*Inj.pressure:600Kg/cm*2300350400450UltramidB3W2G6HBUltramidBGVW[mm]螺旋流长Ultramid®HighBurst保持了BASF材料一贯的良好流动性19/04/201016150oC180oC150oC170oC04080Relativetensilestressatbreak(%)B3WG2G6HBPA66-GF35Relativetensilestressatbreakat3000hours耐热老化性能甚至优于普通35%玻纤增强PA66Ultramid®HighBurst在180ºC热老化条件下3000小时后的机械性能损失不超过20%19/04/201017耐氯化钙腐蚀的Ultramid®Balance19/04/201018开裂CaCl2/H2OMetalassemblyPA载荷耐氯化钙腐蚀的Ultramid®Balance‡冰雪路面大量使用以氯化钙为主要成分的融雪剂，对汽车零部件的耐化学腐蚀性能提出了新的要求。‡直接接触CaCl2/H2O的塑料部件在受载情况下容易发生开裂。19/04/20101999999‰优异的耐化学腐蚀性（尤其针对CaCl2）‰良好的耐冷却液腐蚀性‰良好的流动性‰表观质量得以改善‰基于生物原料的环保聚合物耐氯化钙腐蚀的Ultramid®Balance优势所在19/04/2010200510152025ExistingHRresistantPA66/GF30%NewCaCl2resistantUltramid(GF30%)Firstleakageaftercycles耐氯化钙腐蚀的Ultramid®Balance使用寿命远远超过普通耐水解材料19/04/20102102040608010012014016018020002505007501,000Time(hrs.)TensileStrength(MPa)ExistingHRresistantPA66/GF30%NewCaCl2resustantUltramid(GF30%)01234567802505007501,000Time(hrs.)TensileElongation(%)ExistingHRresistantPA66/GF30%NewCaCl2resustantUltramid(GF30%)*121℃/1,000小时浸泡在冷却液水溶液中(水:制冷液=50:50)耐氯化钙腐蚀的Ultramid®Balance与目前普通耐水解材料的对比拉伸强度延伸率19/04/201022*121℃/1,000小时浸泡在冷却液溶液中(水:制冷液=50:50)耐氯化钙腐蚀的Ultramid®Balance与目前普通耐水解材料的对比缺口冲击强度无缺口冲击强度051015202502505007501,000Time(hrs.)CharpyNotchedImpact(KJ/m*2)ExistingHRresistantPA66/GF30%NewCaCl2resustantUltramid(GF30%)02040608010012002505007501,000Time(hrs.)CharpyUnnotchedImpact(KJ/m*2)ExistingHRresistantPA66/GF30%NewCaCl2resustantUltramid(GF30%)19/04/201023散热器水室散热器水室油底壳油底壳发动机支架发动机支架机油滤清器机油滤清器节温器壳体节温器壳体耐氯化钙腐蚀的Ultramid®Balance主要应用19/04/201024Ultramid®B3ZG7OSIBK23273为塑料油底壳量身定制的高抗冲材料9优秀的抗冲击性能9耐热老化9耐机油腐蚀19/04/201025Ultramid®B3ZG7OSIBK23273飞石撞击测试结果优于铸铝件Ultramid®B3ZG7OSI冲击速度：50j铸铝冲击速度：49j无开裂有开裂完全破裂19/04/201026Ultramid®B3ZG7OSIBK23273耐热老化性能HeatAginginAirat150癈050100150200250050010001500200025003000Time(Hrs)TensileStrength(MPa)A3WG7B3ZG7OSI19/04/201027Ultramid®B3ZG7OSIBK23273耐机油腐蚀性能HeatAginginOilat150癈050100150200250050010001500200025003000Time(Hrs)TensileStrength(MPa)A3WG7B3ZG7OSIA3WG7testedinOilShellHelixPlusSAE5W-40B3ZG7OSItestedinOilASTM10519/04/201028Contact:EngineeringPlastics工程塑料联系人MichaelSun孙磊MarketDevelopmentAutomotiveEngineeringPlasticsBASF(China)Co.,Ltd.Tel:[phone]MP:15902142665Email:[e-mail]19/04/201029BASFCatamold®粉末注塑成型技术BASFCatamold®粉末注塑成型技术[e-mail]：[phone]/04/201030塑料注塑成型粉末冶金PIMCatamold®–Injectyourideas粉末注射成型PIM技术金属和陶瓷像塑料一样注射成形粉末注射成型（PIM）是一种金属和陶瓷零件的先