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REPEATIBILITYANDREPRODUCIBILITYANALYSISREPORTNONDESTRUCTIVETESTPLEASESPECIFYTHEFOLLOWINGPARAMETERSANDCOMPLETETHEFORMACCORDINGLYPARAMETERSAREK1NumberofTrialsMustbeeither2or33OKK2NumberofOperatorsMustbeeither2or33OKK3NumberofPartsCanbeanyvaluebetween2and1010OK'01PSW'!H6'01PSW'!A6'01PSW'!A21'01PSW'!A54'01PSW'!H54MUSTENTERRPN#Partnumber10Partname260-0031-769(Sn)PlantCharacteristic Gagenumber CoordbyTolerance0.15Units GagenameX-RAYPhone#Tolerance(Tol)0.15GageECL/revision Date2010/3/12OPERATORPARTRESULTSTRIAL#12345678910AVGA10.9880.9790.9920.9790.9840.9760.9880.9910.9830.987A10.9847020.9930.9820.9860.9860.9960.9850.9840.9780.9850.972A20.9847030.9930.9880.9820.9760.9780.990.9720.9750.9830.99A30.98270Average0.991330.9830.986670.980330.9860.983670.981330.981330.983670.983XA0.98403Range0.0050.0090.010.010.0180.0140.0160.0160.0020.018RA0.01180B10.9840.9930.9850.9910.9880.9790.9830.9780.9870.981B10.9849020.9850.9810.9820.9830.9850.9730.9760.9750.990.985B20.9815030.9880.9910.9870.990.9820.9780.9810.9880.9860.977B30.98480Average0.985670.988330.984670.9880.9850.976670.980.980330.987670.981XB0.98373Range0.0040.0120.0050.0080.0060.0060.0070.0130.0040.008RB0.00730C10.9850.9820.9860.9820.9880.9880.9960.9820.990.979C10.9858020.9850.9790.980.9880.980.9810.990.9910.9920.977C20.9843030.9890.9830.9880.990.9870.980.9960.9880.9830.987C30.98710Average0.986330.981330.984670.986670.9850.9830.9940.9870.988330.981XC0.98573Range0.0040.0040.0080.0080.0080.0080.0060.0090.0090.01RC0.00740PartAvg0.987780.984220.985330.9850.985330.981110.985110.982890.986560.98167xPART=0.98450PartRangeRPART=0.00667R=RA+RB+RC/Noofoperators=0.01180+0.00730+0.00740/3R=0.00883XDIFF=[Max(X)ABC]-[Min(X)ABC]=0.98573-0.98373XDIFF=0.00200UCLR=R*D4=0.00883*2.580UCLR=0.02279LCLR=R*D3=0.00883*0.000LCLR=0.00000OPERATORNAMENOTE:TheTotalToleranceMethodshouldbeusedwhenthegageisusedforproductrelease.AYHWhenoutofcontrolconditionsexist,analyzethedataforGageacceptablity.ThetotalBQYBvariationmethodisgenerallyusedforvariationreductionactivities.CLSHGOODUNTILGAGEECL/revisionCHANGEFROMDATASHEET:R=0.00883XDIFF=0.00200RPART=0.00667MeasurementUnitAnalysisBasedontheTOLERANCEMethodRepeatibility-EquipmentVariation(EV)EV=R*K1%EV=100[EV/Tol]EV=0.02694TrialsK1%EV=17.9633.05Reproducibility-AppraiserVariation(AV)AV=[(XDIFF*K2)2-(EV2/nr)](nparts,rtrials)%AV=100[AV/Tol]AV=0.00223OperK2%AV=1.4932.70Repeatibility&Reproducibility(R&R)%R&R=100[R&R/Tol]R&R=(EV2+AV2)%R&R=18.02R&R=0.02703PartVariation(PV)PV=RPART*K3PartsK3%PV=100[PV/Tol]PV=0.01080101.62%PV=7.20TotalVariation(TV)1.62TV=(R&R2+PV2)#REF!Gagemaybeaccepted,seenextpageTV=0.02911AllrangesOKUsingTOLERANCEmethodUsingParttoPartvariationFilename:1593155352155/MSAGRRND(Sn)EquivalenttoNAP4.5-1F-GRRNDCompliance:June1,2001Approval:December14,2000REPEATIBILITYANDREPRODUCIBILITYANALYSISREPORTNONDESTRUCTIVETESTPLEASESPECIFYTHEFOLLOWINGPARAMETERSANDCOMPLETETHEFORMACCORDINGLYPARAMETERSAREK1NumberofTrialsMustbeeither2or33OKK2NumberofOperatorsMustbeeither2or33OKK3NumberofPartsCanbeanyvaluebetween2and1010OK'01PSW'!H6'01PSW'!A6'01PSW'!A21'01PSW'!A54'01PSW'!H54MUSTENTERRPN#Partnumber10Partname260-0031-769(Sn)PlantCharacteristic Gagenumber CoordbyTolerance0.15Units GagenameX-RAYPhone#Tolerance(Tol)0.15GageECL/revision Date2010/3/12UsingTOLERANCEmethodUsingParttoPartvariationDETERMINETHERISKPRIORITYNUMBER(RPN)FROMTHEFMEAASSOCIATEDBREAKPOINT=RPN#x%GRR/100WITHTHEDIMENSIONBEINGGAGED.TYPETHERPN#UNDERTHERPN#FIELDPROVIDED(RIGHT)ANDFOLLOWINSTRUCTIONOFUSAGEINNEXTROW:0.00=0.0x0.18022CHECKRESULTINGBREAKPOINTMUSTENTERRPN#Notes:Guidelinesforacceptanceofgagerepeatabilityandreproducibility(%R&R):UNDER10%ERROR:GagesystemOK10%to30%ERROR:Maybeacceptablebaseduponimportanceofapplication.Calculatebreakpoint=RPNx(%GageR&R/100)andcheckthatislessthan37.8and(%GageR&R)lessthan30%.Seenextpageforconclusionofusage.OVER30%ERROR:Gagesystemneedsimprovement.Identifytheproblemsandhavethemcorrected.0.9650.970.9750.980.9850.990.9951.012345678910AveragePartAverageRunChartYHQYBLSH0.022790.00.0050.010.0150.020.02512345678910RangePartRangeChartbyoperatorYHQYBLSHUCLrFilename:1593155352155/MSAGRRND(Sn)EquivalenttoNAP4.5-1F-GRRNDCompliance:June1,2001Approval:December14,2000
本文标题:MSA-GRR
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