设备验收流程及设备检验规格书

设备验收流程及设备检验规格书以下为设备验收流程,仅供参考:1.0Machinequalificationactivitiesdescription设备验收执行过程描述Afterreceivingmachines,itwillspend1weektoverifymachinefunctionandreliabilitybeforesendittouser.Belowdescribesindetailshowtoverifymachinestepbystepuntilmachinedeliverytositeaccordingtotheflowchart.收到设备后，需要1周时间验证设备的功能和可靠性。以下定义设备检验步骤。QualificationFlowchart检查验收流程图:1.1VerificationPreparation检验准备Itisrequiredtopreparethefollowingitemsbeforestartingverifyingmachine:检验前需准备以下事项1)Machine设备2)Machinedrawings设备图纸3)Machineverificationspecification&checklist设备检查规格和清单4)Machinelabelingandmachinecontrolnumber设备标识及客户资产编号5)DUT样品6)TestStationifrequired测试站7)Measurementifrequired检查工具或设备1.2GeneralInformationCompleted设备信息的填写Atthisbeginning,Pls.fillinthegeneralinformationofmachine,suchasmachinenumber,description,revision,controlnumber,serialnumber,equipmentIDnumber,verifiedby,verifydateandsoon.Belowisforreferenced:开始请填写设备信息如编号,描述,版本等等,以下可供参考1.2DocumentsVerifying文件检查Thissectionistocheckifthemachinewillbeverifiedbyusingcorrectrelativedocuments,software,teststation,DUTetc;Soitneedtocompletethefollowingitems,seebelowforreference:这里主要检查和确认是否用最新且正确的图纸,规格,软件,测试位,样品等来检验设备,请参考如下:1.2Mechanical/PneumaticVerifying机械和气动部分的检查Thissectionismainlytoverifymechanicaland/orpneumaticportionofmachines.Ifresultforeachitemisaccepted,concessionorrejected,Pls.completethecomment/resultcolumnwith“OK”,“UAI”or“NG”andsignedthenameincheckedbycolumn.IfitisUAIorNG,itisbettertoaddsomecommentsonthecolumnandalsoannotatethecommentonmachinelabelingfortracking.Ifitisgood,justcompletewith“OK”andnoneedtoannotateonmachinelabeling.Belowitemsarestepbystep:这里主要是机械和气动部分的检查.对每个检查项,结果主要有三种:接受,让步接受,拒绝.如果是让步接受或拒绝,请在结果栏里填上“UAI”或“NG”，也可加些备注，同时必须备注在设备标识上以便跟进.如果是接受,请在结果栏里填上“OK”即可.下面是检查的具体项目：1)Verifyrawmaterialsformanufacturingpartsarecorrectatdocumentedtype,Common&ESDMaterial检查机械加工件的原材料是否正确(非ESD材料)检查要求防静电的零件材料是否正确(ESD材料)2)Verifysurfacetreatmentformanufacturingpartiscorrectatdocumentedtypeandnoanyscratch/damage/brokenonsurfaceandnoanysharpedgeorburrs.检查机械加工件表面(颜色,处理工艺是否正确,外观有否擦伤痕迹/锐边/尖角等)3)Verifyallpartsaremanufacturedaccordingtocorrectdrawing,especiallycriticaldimensionmustbeverifiedinspecandenclosedwhendelivery.确保机械零件按图加工，要求提供符合要求的关键尺寸表4)Verifymanufacturingpartsareassembledinproperfashionandnomissing检查机械加工部件的装配是否正确及完整,有没有装反,装错或遗漏5)Verifyallfasteningparts(screw,washer,nut,bolt,spacer,circlip)areassembledcorrectlyandnomissingandsecurelyatdocumentedtorque检查紧固件(螺丝螺母卡簧等)是否安装正确,完整及可靠6)Verifycriticalcomponents(cylinder,bearings,linear,etc)isassembledcorrectly&cantbealternativeunlessspecified.检查关键标准件(气缸,轴承轴套,导轨等)是否安装正确,不可替代除非特别指示7)Verifyallpneumaticpartsarenopressureleak,adjustedincorrectposition,properfunctionandatdocumentedpressurevalue,speed,andtravelsmoothlywithoutstickingorbinding检查气动元件在指定气压下是否漏气,安装正确,工作正常,动作顺畅,速度异常等现象,并备注实际气压值.8)UseDUTtoverifyallguidepartsarefitforalignment用样品检查定位件的对位是否准确9)Verifyallrubberparts’hardness,colourandcheckifitfittings/alignwithDUTandmarkhardnessvalue.检查硅胶件的硬度,颜色及与样品的配合是否过紧过松或偏位.并备注硬度值10)Allmovingpartsareverifiedunobstructedthroughouttheirentirecourseoftravel检查所有移动零部件是否移动顺畅11)Verifyfittingly/smoothlyoperationofloadingandunloadingofDUT检查设备放置样品及取出样品是否顺畅,便利,无干涉无阻碍等12)Verifymachinewillbesecureandsafetyduringoperating检查设备在使用过程中是否可靠,安全,不可有夹伤或损伤操作人员的危险和隐患1.2ElectricalVerifying电子部分的检查Thissectionismainlytoverifyelectricalportionofmachines.Theguidelineisthesameasabove.Belowitemsarestepbystep:这里主要是电子部分的检查.要求同上.下面是检查的具体项目：1)VerifyWIREisproperlysecured,layoutisreasonable,strainrelievedwithcorrectlengthandmeasureconnectionbymanualelectmeasuring检查连线的长度,是否在设备使用中有干涉,布线是否合理,人工检测连线正确性2)VerifyPCBAispopulatedcorrectlyandcheckI/Ovaluemanuallyaccordingtoschematic/diagram检查电路板是否按图和BOM加工,电子零件是否贴装正确,人工检测输入输出电压电流是否正常2)VerifyNEEDLEandPCBbedsagainstdrawingandconnectionwellinspecifiedcompressionofneedles检查探针连线是否按图正确连接，和PCB的针位是否通电4)VerifyCABLESarefunctionbymanualelectricalmeasuringand/orwhenconnectedwithtestingequipment,andalsoverifylengthofcable,verifyvalue&solderingofresistors,capacitors,diodeswhentheyaresolderwithshrinktubesandwithconnectors.人工检查或连接到设备上以确认电缆的连接是否连通,电缆的长度是否正确,电缆和零件焊接时是否有短接虚焊,是否有热塑管保护5)VerifythatALLCONNECTIONispropercontactedperschematicorwiringdiagrambeforepoweron最终通电前，检查所有连接是否按电路图正确连接6)VerifyCriticalComponentcantbealternatedunlessspecify关键电子件不可替代除非特别指示7)VerifyfunctionofLED通电检查LED指示灯的功能是否正常8)VerifyfunctionofSENSORSandifassembledcorrect检查感应器功能及安装位置是否正确9)VerifyBATTERYCONNECTOR/CONTACTisassembledcorrectlyandmeasureelectricalbatterypinbymanualelectricalmeasure检查电源连接器/连接件是否安装正确,人工检查是否通电10)VerifySYSTEMCONNECTORisassembledcorrectlyandfunctionwhenconnectedwithstation检查系统连接器是否安装正确,是否与测试位连接正常11)VerifyANTENNAisassembledcorrectlyandfunction检查天线是否安装正确,功能是否正常12)VerifyMICROPHONEisassembledcorrectly&function检查麦克风是否安装正确,功能正常13)VerifySPEAKERisassembledcorrectlyanditsfunctionbyusingsignalgeneratorequipment检查扬声器是否安装正确,用信号发生器检查其功能是否正常14)VerifyRFCONNECTORisassembledcorrectlyanditsfunctionwhenengageandcompression检查高频连接器是否安装正确,在接合及压缩时其功能是否正常15)VerifyRFINTERFACEBOXES’shieldingfunction检查屏蔽箱的功能16)VerifyEARCOUPLERisasse