SAE-J2032-2000-Ignition-Cable-Assemblies点火电缆集合

SAETechnicalStandardsBoardRulesprovidethat:“ThisreportispublishedbySAEtoadvancethestateoftechnicalandengineeringsciences.Theuseofthisreportisentirelyvoluntary,anditsapplicabilityandsuitabilityforanyparticularuse,includinganypatentinfringementarisingtherefrom,isthesoleresponsibilityoftheuser.”SAEreviewseachtechnicalreportatleasteveryfiveyearsatwhichtimeitmaybereaffirmed,revised,orcancelled.SAEinvitesyourwrittencommentsandsuggestions.TOPLACEADOCUMENTORDER:+01724-776-4970FAX:[phone]SAEWEBADDRESS(R)IgnitionCableAssemblies1.Scope—ThisSAEStandardspecifiesthegeneralrequirementsandtestmethodsfornonshieldedhigh-tensionignitioncableassemblies.1.1FieldofApplication—Thisdocumentappliestoalltypesofnonshieldedhigh-tensionignitioncableassembliesusedinroadvehicleapplications.2.References2.1RelatedPublications—Thefollowingpublicationsareprovidedforinformationpurposesonlyandarenotarequiredpartofthisdocument.2.1.1SAEPUBLICATIONS—AvailablefromSAE,400CommonwealthDrive,Warrendale,PA15096-0001.SAEJ200—ClassificationSystemsforRubberMaterialsforAutomotiveApplicationSAEJ551—PerformanceLevelsandMethodsofMeasurementofElectromagneticRadiationfromVehiclesandDevicesSAEJ2031—HighTensionIgnitionCables—CableClasses,Types,ApplicableTests,andSpecialRequirements3.PerformanceRequirementsandTestMethods3.1ConductorIntegrity—Allfinishedassemblieswillbetestedforconductorcontinuitypriortotesting,utilizinganohm-meter.3.2TerminalInsertionandRemovalForces3.2.1REQUIREMENTS—Forcesotherthanasfollowsareacceptablebaseduponagreementofthemanufacturerandthecustomer.Alsofornon-typicalterminalssuchas5mmterminalsthemanufacturerandthecustomermustagreeonacceptablerequirementsandfixtures.a.FemaleTerminal(Typical7and8mmterminals)1.SparkPlug/Distributor/CoilInitialInsertion—20to80N2.SparkPlug/Distributor/Coilon5thRemoval—20to70NSAEJ2032RevisedMAR2000-2-b.MaleTerminal(Typical7and8mmterminals)1.Distributor/CoilInitialInsertion—20to58N2.Distributor/Coilon5thRemoval—20to44.5N3.2.2PROCEDURE—Thetestshallbeconductedatroomtemperature23°C±5°Cwiththeinsulatorinitsproperpositionforfemaleterminalsandwithouttheinsulatorformaleterminals.TheinitialinsertionandremovalshallbedoneonaterminalgageforfemaleterminalsasshowninFigures1and2orterminalgageformaleterminalsasshowninFigure3.FIGURE1—GAGEFORMEASUREMENTOFINSERTIONANDREMOVALFORCESOFHIGH-TENSIONCONNECTORSFORSPARKPLUGSWITHPOSTTERMINALSANDFORIGNITIONCOILANDDISTRIBUTORSWITHPLUGTYPEHIGH-TENSIONCONNECTIONSFIGURE2—REPRESENTSTHERECOMMENDEDPOSITIONINGOFTHETERMINALGRIPPINGBALLANDTHESPARKPLUGSTUD.THISPOSITIONISTOBEUSEDASTHERECOMMENDEDMEASUREMENTREFERENCEPOINT电缆情缘SAEJ2032RevisedMAR2000-3-FIGURE3—GAGEFORMEASUREMENTOFINSERTIONANDREMOVALFORCESOFHIGH-TENSIONCONNECTORSFORSOCKETTYPEHIGH-TENSIONCONNECTIONFORIGNITIONCOILSANDDISTRIBUTORS电缆情缘SAEJ2032RevisedMAR2000-4-TerminalsforsparkplugswiththreadedterminalsshalluseaterminalgageasshowninFigure4.FIGURE4—GAGEFORMEASUREMENTOFINSERTIONANDREMOVALFORCESOFHIGH-TENSIONCONNECTORSFORSPARKPLUGSWITHTHREADEDTERMINALSTheinsertion-removalforcemeasurementshallbecarriedoutusingasuitabletestfixturehavingaconstantspeedof200mm/min,alignedparalleltomatingparts.Recordthevalueobtainedforinitialinsertionandrecordvalueon5thremoval.3.3TerminalRetentiontoCable3.3.1REQUIREMENT—ForcesotherthanshowninTable1areacceptablebaseduponagreementofthemanufacturerandthecustomer.NOTE—Theterminationshallnotlosecontinuityataforcebelowthesuggestedminimumvalue,asmonitoredbyanohm-meterorcontinuitytester.3.3.2PROCEDURE—Testsatroomtemperature(23°C±5°C)shalluseanaccurateforcegage.Hottestsaretobeconductedwhilesamplesareinanaircirculatingovenat90°C±2°Cforsparkplugterminalsor70°C±2°Cfordistributorterminals.Aftera1hsoakapullforceshallbeappliedbymeansofanaccurateforcegage.Bothtestsshallbeco-axialwiththeassemblybeingtestedwithapullrateof200mm/min.Recordthehighestvalueobtained.3.4RoomTemperatureInsulatorSealTest3.4.1REQUIREMENT—Theinsulatorshallnotfaildielectricallyortrackthroughthecablesealwhensubjectedtothevoltagelevelslisted:a.SparkPlug,Distributor,andCoilInsulators1.5mm:15kV(RMS)2.7mm:15kV(RMS)3.7mmHIGHENERGY:23kV(RMS)4.8mm:23kV(RMS)5.8mm:23kV(RMS)TABLE1—TERMINALRETENTIONFORCEScold(23°C±5°C)Hot(see3.3.2)a.SparkPlugTerminal100Nminimum92Nminimumb.Distributor/CoilTerminal75Nminimum55Nminimum电缆情缘SAEJ2032RevisedMAR2000-5-3.4.2PROCEDURE—Insulatorsealtestshallbeconductedwiththetestsamplesubmergedintapwaterandthevoltageappliedbetweenthecableconductorandthewater(Figure5orequal)usinganAC60Hzhighvoltageunitcapableofaminimumof35kVwithvariableadjustment.Beginningat0V,thevoltageshallbeincreasedtotherequirementatarateof0.5kV/sandheldfor5.0min.NOTE—Athinfilmofsiliconegrease,oralternatenon-stickaid,maybeusedtosealtheboottoablanksparkplug,distributorcap,orcoiltower.Greaseshouldnotbeusedonas