BMWc1c1200repairmanual

RepairmanualBMWMotorradAfterSalesC1C1200PublishedbyBMWMotorradAfterSalesUX-VS-2Allrightsreserved.Reprints,translationandduplicationallowedexclusivelywithpriorwrittenpermissionfromthepublisher.Errorsandomissionsexcepted.Wereservetherighttointroducetechnicalmodificationsatanytime.PrintedinGermany03/01PrefaceThisRepairManualisintendedtoassistyouinperformingallessentialmaintenanceandrepairoperationstoaprofessionalstandard.Initsroleasareferencesourceforservicepersonnel,itsupplementsandex-pandsuponthetheoreticalandhands-oninstructionprovidedatourtrainingcentrestoenhancethequalityofourservice.Aneweditionofthismanualwillbeissuedinresponsetorequiredrevisionsortheneedtoincorporatead-ditionalinformation(supplements).Theillustrationsanddescriptionscontainedinthismanualapplyexclusivelytostandard,unmodifiedBMWMotorcyclesand/orBMWMotorcyclesequippedwithfactory-approvedBMWaccessoriesandoptions.•TheRepairManual'sstructurereflectsthelogicalsequenceinwhichtheoperationsitdescribeswillbeperformed:removal,dismantling,repairs,assemblyandinstallation.Theindividualchaptersinthismanualcorrespondtothemotorcycle'sindividualassemblygroups.Areferencearrowwithchapterandpagecallsyourattentiontoadditionalinformationcontainedinanothersectionofthemanual.e.g.a................RefertoAssemblyGroup46Group00describestheoperationscarriedoutinthecourseofeachInspection.Thevariousinspec-tionroutinesarenumberedI,II,IIIandIV.Tohelpinmaintainingacontinuous,logicalworksequence,thesesamenumericaldesignationsareemployedtoidentifythesubsequentsectionsdescribingtheac-tualrepairoperations.UseoftheBMWspecialtoolsneededforcertainoperationsisdescribedintheworkinstructions.Whentheneedarises,repairinstructionsarealsoissuedintheformofServiceInformationBulletins.Thisinformationisthenincorporatedintosubsequenteditionsoftherepairmanual.WealsorecommendthelavishlyillustratedElectronicPartsCatalogueasasupplementarysourceofinformation.Whenindividualstepswithinanoveralloperationonlyapplytomotorcycleswithspecificaccessoriesoroptionalequipment,theoptionstowhichthestepsreferareidentifiedbybracketsatthestartoftheline,suchas[withheatedgrips].Pleasedevoteyourcarefulattentiontothefollowingpageswiththeirexplanationsdescribingthesymbolsusedinthemanualandtheirsignificance.BMWMotorradAfterSalesPublishedbyBMWMotorradAfterSalesUX-VS-280788MünchenAllrightsreserved.Reprints,duplicationandtranslation,inwholeorpart,areallowedexclusivelywithpriorwrittenpermission.Wereservetherighttointroducetechnicalmodificationsatanytime.Errorsandomissionsexcepted.PrintedinGermany1110.Chap.chapterpagecontinuedHowtousethismanualEachchapterstartswithatableofcontents.Followingthetableofcontentsisatablecontainingthetechicaldataandspecificationsforthechapter'ssubject.Chapter00describesmaintenanceproceduresandprovidesgeneralinformationaswellasthepre-deliveryinspection;itfurnishesalltorquespecificationsalongwithlistingsoffluidsandlubricants.ExplanationofsymbolsThisrepairmanualfortheC1employsthefollowingsymbols;pleaserefertothetablefortheirmeanings.SpecialnoticesformoreefficientproceduresLNote:Thesespecialnoticeshelptechniciansworkmoreefficientlywhenoperating,inspecting,adjustingandmaintainingmotorcycles.eAttention:Specialinformationandprecautionarynoticestopreventdamagetothemotorcycle.Failuretoobservethesemandatoryprecautionsmayinvalidatethewarranty.dWarning:Precautionsintendedtoprotecttheriderand/orotherindividualsagainstinjuryaswellaspotentiallyfatalhazards.ContentsThetitlesoftheoperationsdescribedinthischapter.............togetherwiththepagenumbersOperationsOperationsAdotorperiodidentifiesindividualproceduresdescribedunderatitle–Previousoperations–ThehyphenidentifiesproceduresdescribedinmoredetailunderadifferenttitleorinanotherchapterRemovemeans:tocompletelyunscrewaretainingcomponent(suchasaboltorscrew)ortodetachacomponent(suchasaninjectionrail)andmoveitenoughtogainaccesstoassembliesinstalledbehindit(suchasathrottle-valve).Loosenmeans:tounscrewanattachment(suchasaboltorscrew)withoutremovingitentirelyfromitsthreadedsocketorretainerXTorquespecifications:ThesedataareindicatedwhenevertorquesdeviatefromthestandardsdefinedinDINEN24014andDIN912ISO.00Tighteningtorquesoperatingfluids00Pre-deliverycheck00Maintenance11Engine12Engineelectrics13Fuelpreparationandcontrol16Fueltankandlines17Radiator18Exhaustsystem21Clutch24Gearbox31Frontforks32SteeringContinuationContentsBackGroup/Chapter33Rearwheeldrive34Brakes36Wheelsandtyres46Frame51Equipment52Seat61Generalelectricalequipment62Instruments63Lights65Optionalextras72SeatbeltsBackContinuationGroup/ChapterBMWMotorradMaintenancescheduleC1,C1200CustomerLicenceNo.MileageJobOrderNo.DateMechanic'ssignatureBMWInspectionat10,00km/600milesBMWMaintenanceServiceevery7,500km/4,500milesBMWInspectionevery15,000km/9,000milesBMWAnnualServiceMoDiTeC/DISplus,readfaultcodememoryChangetheengineoilwhileatregularoperatingtemperatureandreplacetheoilfilterelementIfthevehicleisriddenforshortdistancesonlyoratoutsidetemperaturesbelow0°C(32°F):every3monthsorafterevery3,000km(1,800miles)atth