FCCA服装类审核评分表

100.00%SUPPLIERNAME:SUPPLIERID:SECTION1:ON-SITELABORATORYNAScore10530x10x10x10TotalPossible30Comments:SECTION2:SAMPLEROOM,PATTERNANDMARKERMAKINGNAScore10530x10x10x10x10x10x10x10TotalPossible70Comments:SECTION3:WAREHOUSINGOFFABRICS,YARNS,TRIMS&ACCESSORIESNAScore10530x10x10inspectorstrained?x10x10x10TotalPossible50Comments:NAScore10530x10x10x10x10x10x10x10x10x10x10x10TotalPossible110Comments:handovertoproductionfloorwithrecordavailable?[Critical]5)Areshrinkagetestsconductedforeachbulklotreceived?requiredspace?[Critical]4)Islightboxandapprovedshadebandavailableforbulkcolorverification?1)Istherework-in-processbalancebetweencuttingandproductionoutputtoadequatelyfulfilldailyproducitonrequirement?2)Areacceptableprocessesinplaceforadequatefabricrelaxation?3)Areshadevariancescontrolledwithinspreadingprocess?4)Isspreadingmethodologyacceptable?5)Istherepropercontrolformatching/cuttingofpatternedfabricssuchasplaids&stripes?6)Doesfactoryhaveadequatestorageforbulkcutinventory?laundry,embroidery,printing),transportedinawellorganizedandprotectedmannerandrecordskept?10)Islightingadequate(100FCandabove)?PointScore110Percentage100.00%11)Doescuttinghasitsownapprovedsampleforreference?Rating100.00%1)Isthesampleroomfullyequippedtoproducesamplesthatarerepresentativeoffactory'sspecificproducttype?PointScore30RatingPercentage100.00%3)AreCADsystemandplotterusedforgrading,consumptionandmarker?6)Aresampleroomfabric,trims&accessorieswellorganizedinsampleroom?Ishousekeepingacceptable?7)Islightingadequate(100FCandabove)?4)Arethereconsistentfabric/garmentshrinkage/washtestsconductedin-house/atoutsorcedwashingplantandproperlyevaluated?PointScore70PercentageFCCAreportnumber:FACTORYNAME:8)Isfusing&heatsealqualityacceptable,machinesregularlycalibratedandrecordsmaintained?9)Arebulkcutgoodsandaccessories,designatedforeitherinternaloroff-premisehandling(suchassewing,7)Arecutpiecesproperlyinspectedandnumbered?5)Islightingadequateforalltheinspectionareas(100FCandabove)?FACTORYCAPABILITY&CAPACITYAUDIT(FCCA-APPAREL)FCCAScore:1)Isthereanon-site,fullyequippedlaboratorywithtrainedtechnicianonsite?2)Aretheinspectionprocessesappropriateforbulkfabrics/yarnsandquality/weight/colorshade/fibercontentareverifiedandarefabricFACTORYC/O:CHINA3)Arecriticallaboratorytestsperformed(eitherinhouseoruse3rdpartylab)andresultusedbyproductionforproblemprevention?2)IsyourlaboratorycertifiedbyothermajorU.S.companies?Ifyes,bywho?FACTORYID:TENTATIVEFACTORYID:4)Arebulkpatternsandmarkerscheckedforaccuracy?2)Isthereaskilledsampleroomtechnicianavailableandcapableofmodificationofpatternswhenrequiredandresponsiblefor100.00%PointScore50PercentageSECTION4:SPREADING,CUTTING&FUSING(GotoAddendum#1forSweater)RatingRatinginspectorstrained?1)Areallfabrics/yarns/trims/accessoriesorganizedandstoredindoors,offoffloors,andremaincovered/protecteduntilreadyforuseand3)Aretheinspectionprocessesappropriateforbulktrims/accessoriesandfinishingtrims,cartonandquality/weight/colorareverifiedandinspectorsPreparedBy:Wal-MartConfidentialPage1of51598090182152SECTION5:SWEATERS(inadditionaltotheProductionProcess)PreparationofYarnsNAScore10530x10x10contamination?3)Iswindingroomtidy/cleanandwindingmachinesfreedofexcessivedust,dirtandcontamination?x104)Isthereprocedureinplacetosegregatelightcoloryarns?x10KnittingandLinkingSectionx10x10x10x109)Aretherecontrolsinplacetoensureshadeconsistenceofreturnedyarns?x10x10x10x10x10x10TotalPossibleComments:SECTION6:PRODUCTIONPROCESSESNAScore10530x10x10x10x10factorypersonnel?x10x10x10x10x10x10x10x10x10TotalPossible130Comments:SECTION7:INSPECTIONPROCESSESNAScore10530x10x10x10x10x10onfailures?6)Islightingadequate(100FCandabove)?x10x108)Doesfactoryhassufficientwellequippedinspectionroom?x101)Isonsiteindustrialengineeringdepartmentadequateandeffective?2)Isthereproductionplanningdepartment?3)Isthereapropertrainingprogramfornewoperators?6)Areproductionlineswellbalancedandsetupinsystematicprocess,withoutbottlenecks?stitchingneedlesetc.atbothsampleroomandproductionfloor?[Critical]8)Isproductionfloorwellorganizedandclean,andislesclear,freeofclutter?10)Arethereonsitemechanicswhoregularlymaintainallmachinesandmaintenancerecordswellkept?11)Istherepropermaintenancedepartmentequippedwithadequatetoolsandnecessaryequipment?machinesandthereisregularmonitoringsomissingof'attached'sharpobjectswillnotgounnoticed?[Critical]7)Howarealteration/defectivegarmentshandledinallsection?1)Doesfactoryhaveinspectionsystematinlineandendline?Doesfactorymeasurecompletegarment?[Critical]2)Ifgarments,orgarmentparts,areconstructedatsubcontractedfacilities,orifembroidery,printing,orlaundryfunctionsarehandledatoff-premisesfacilities,arereturnedgarmentsand/orpanelsproperlyinspectedbeforetheyarereleasedbacktobulkproductionworkflowagain?4)Factoryhasacompletesetoftheirbuyer'stechnicalmanualhardcopyandknowshowtoobtainupdatedinformation.5)DoesfactoryconductinspectionondailycompletedgarmentsaftersewinglineusingbuyerAQLortighteranddoesfactorytakemeasurePointScore130Percentage100.00%13)Islightingadequate(100FCandabove)?Rat