风冷冷风型空调机安装使用说明指导书

目录CATALOGUE一、机组外观和机组构造...........................................................................1Unitoutlookandstructure二、系统流程图..........................................................................................3systemflowchart三、机组安装..............................................................................................4Installation四、调试.....................................................................................................18Test五、使用.......................................................................................................20Operation六、维护和保养.........................................................................................25Maintenance七、运营范畴.............................................................................................26Runscope八、简易故障解决....................................................................................27Troubledisposal一、机组外观和机组构造Unitoutlookandstructure1、机组外观81234765123456789回风口airinlet出风口airoutlet接水管排水孔drainpanweephole室内外机连接口indoor&outdoorunitconnection底盘排水孔classicweephole电源线孔powerwirehole压力表pressuregauge控制面板controlpanel室外机outdoorunit2、机组构造Unitstructure1.压缩机Compressor2.电加热Electricheater3.蒸发器Evaporator4.过滤网Filter9.球阀Ballvalve5.风机Fan6.电控箱Electriccontroller7.电机Motor8.室外机outdoorunit9注:1.单冷机使用毛细管节流(50HP以下）;2.热泵机使用膨胀阀节流,室内机室外机各安装一个;Forheat-pumpunit,expansionvalveisusedtothrottle,installingeachonebothinindoorandoutdoorunits.3.气液分离器安装于室内机;Gasandliquideseparationisinstalledinindoorunit.以上三点示意图上均未表示.Thethreepointsabovehavenotbeenshowninthesketchmap.二、系统流程图systemflowchart1、风冷冷风型/电加热型空调机工作原理Workingprincipleoftheair-cooledcoolingorelectricheatingairconditioner接头compressor压缩机jointingpipe接管ballvalve球阀evaporator蒸发器electricheater电加热器centrifugalfan离心风机axialfan轴流风机condensor冷凝器capillary毛细管dryer-filterpanel干燥过滤器joint接头jointingpipe接管ballvalve球阀压jointinsideoutside室内侧室外侧2、热泵型空调机工作原理Workingprincipleoftheheat-pumpairconditionerballvalvejointgasandliquidseparationcompressoroutsideheatexchanger室外球阀electricheater电接头气液分离器12缩机四通阀fourwayvalveinsideheatexchanger室换加热axialfan热器轴流风机器电centrifugualfan加内expansionvalve离心风机热换filter膨胀阀器热器outside室外侧ballvalve球阀joint接头制热循环制冷循环过滤器单向阀siglediretionvalveheatcyclerefrigerationcycleelectricheaterinside室内侧1.低压继电器2.高压继电器lowpressurerelayhighpressurerelay三、机组安装1.安装空间：Installationspace保证机组安装位置周边有足够空间以备操作、维修之用，同步也要保证气流循环畅通，不受阻碍并且没有短路。安装空间尺寸参见下图。Inordertoensureoperationandmaintenanceconvenient，enoughspacearoundtheunitsmustbeensuredwhileinstalling．Airmustflowfreelywithoutresistanceandshortcircuit．Installationspacesizecanbeconsultedasfollows．型号modelABC3HP、5HP、8HP、10HP50050012.5HP、15HP50080020HP、24HP500800100025HP、30HP、40HP、50HP5001000100060HP、70HP、80HP、100HP、1000150015002.安装定位Installinglocation应考虑电气接线、室内外机连接、排水管布置以及风管连接以便。保证地面平整、水平，机组安装后倾斜度不应超过下图规定。Mustcountfortheconvenienceofelectricwiring，connectionofindoorandoutdoorunit，arrangementofdrainpipeandairductconnectionwhileinstallation.Ensuregroundtobeflatandlevel，afterinstalling，unitgradientcannotexceedthelimitshowedinfollowingchart.地基应有足够强度。机组重量和地脚螺钉固定位置参见如下各图。Foundationshouldbeintendedenough.Unitweightandthefootscrewfixedpositionisshowedasfollowingcharts．其他注意事项：Otherattentions(1)室内外机组安装位置要选取恰当，必要安装在无日光照射、远离热源地方。Indoorandoutdoorunitmustbeinstalledintheplacewhichhasnosunlightilluminatedandfarfromheatresource.(2)室外机组安装应考虑对建筑物外观影响。Theinfluenceonthebuildingappearancemustbeconsideredwheninstalltheoutdoorunit.(3)安装安顿应尽量选在管路短、弯曲少、高差小地方。Installationshouldbesituatedinplaceswherethepipeisshort，bendsarefewandtheheightdifferenceislittle.(4)室外机组位置不在地面或楼顶平面而需悬挂在墙壁上时，应制作牢固可靠支架。Whileoutsideunitisnotinstalledonthegroundorthetopplane，buthungonthewall，itmustusethefirmsupport.(5)室外机组出风口不应对准强风吹方向，上面不应有障碍物。若顶部空间不够时，需安装弯曲型导风管将风导向远处，以避免气流短路而影响机组性能。Theoutsideunit’sairoutletcouldn’tbeinthedirectionofstrongbreeze，andtherewon’tbeobstaclesaboveit．Iftheabovespaceisnotenough，pleaseinstallbendingtypewindducttoguidethewindtodistance，avoidingthatunitperformancewillbeinfluencedbyairflowshort．(6)侧出风型室内机安装在空调房内时，除考虑安装以便外，还要保证气流合理，送风均匀。Whilesideairoutletmodelindoorunit’sinstallationintheairconditionerroom，exceptconsideringconvenientinstallation，itshouldensureairflowreasonablyandairsupplyequably.(7)任何状况下，室内机组都不能安装在室外。Inanycase，theinsideunitshouldnotbeinstalledoutside.3.安装Installation示例图demonstrationa.搬运、吊装Handling，hoisting机组可用铲车或吊车运送，吊装时应如下图进行操作。Unitcanbetransportedbyforkliftorhoist，pleaseoperateasthefollowingchartwhilehoist.注意事项Attentions(1)吊装前应检查机体吊环与否旋紧，缆绳与否安装牢固。Beforehoisting，shouldensuretheorganismringstightened，thehawsersfastened.(2)搬运或吊装过程中，应保持机体平衡，切勿突然升高、减少或激烈晃动。Duringhandlingorhoisting，keeporganismbalance，don’trise，dropsuddenlyorswayviolently.b.管路布置Pipesarrangement连接管路布置须依照现场状况参照如下原则进行：Connectionpipearrangementmustaccordingtothesite’sconditionandrefertothefollowingprinciples:(1)尽量缩短连接管长度，最佳在5m以内Trytoshortenthelengthofconnectionpipe，bestwithin5m.(2)尽量减小室内外机高度差。Trytoshortenthealtitudedifferencebetweenindoorandoutdoorunits.(3)尽量减少连接管路弯头数。必须大于60°mustlargethan60°包装箱底架pakingboxchasisOutdoorunit气管存油弯Oil-keptbendofgaspipe室内机每4~6米设Ind