CQI-9-HTSA(中英版)

CQI-9SpecialProcess:HeatTreatSystemAssessmentVersion2,Issue8/07FacilityName:工厂名称：Address:地址：PhoneNumber:电话号码：FaxNumber:传真号码：Carburizing渗碳Carbonitriding碳氮共渗CarbonCorrection碳修正NeutralHardening中性淬火Quench&Temper调质Austempering/Martempering奥氏回火/马氏回火Tempering回火DateofAssessment:评估日期PrecipitationHardening/Aging淀积硬化/老化DateofPreviousAssessment:上次评估日期Nitriding(Gas)氮化（气体）Ferritic-Nitrocarburizing(GasorSalt)软氮化（气体或盐浴)AluminumHeatTreat铝热处理InductionHeatTreat感应热处理Annealing退火Normalizing正火Stress-Relieving应力消除Name:名字Title:职务Phone:电话Name:名字Company:公司Phone:电话NumberofFailFindingsintheJobAudit(s):作业审核中发现的不合格数量CaptiveHeatTreater(Y/N):自身产品热处理（是/否）CommercialHeatTreater(Y/N):商业热处理（是/否）CurrentQualityCertification(s):目前质量证书Email:邮箱NumberofNotSatisfactoryFindings:发现的不符合项NumberofNeedsImmediateActionFindings:发现的“需要立即改善措施”项数量PersonnelContacted:联系人Email:邮箱Auditors/Assessors:审核者/评估者ProcessTableE过程项目表-EDateofRe-assessment(ifnecessary):再次审核日期（如需要）ProcessTableC-Aluminum过程项目表C-铝ProcessTableD-Ferrous过程项目表D-铁ProcessTableB-Ferrous过程项目表B-铁NumberofHeatTreatEmployeesatthisFacility:工厂热处理人数SpecialProcess:HeatTreatSystemAssessment特殊过程：热处理系统评估Type(s)ofThermalProcessingatthisFacility:工厂热处理类型：ProcessTableA-Ferrous过程项目表A-铁CQI-9SpecialProcess:HeatTreatSystemAssessmentVersion2,Issue8/07QuestionNumber问题编号Question问题RequirementsandGuidance要求和指导ObjectiveEvidence客观证据N/A不适用Satisfactory满意NotSatisfactory不满意NeedsImmediateAction需要立即改善措施1.1Isthereadedicatedandqualifiedheattreatpersonon-site?现场有专业并合格的热处理人员吗？Toensurereadilyavailableexpertise,thereshallbeadedicatedandqualifiedheattreatpersononsite.Thisindividualshallbeafull-timeemployeeandthepositionshallbereflectedintheorganizationchart.Ajobdescriptionshallexistidentifyingthequalificationsforthepositionincludingmetallurgicalandheattreatknowledge.Thequalificationsshallincludeaminimumof5yearsexperienceinheattreatoperationsoracombinationofaminimumof5yearsofformalmetallurgicaleducationandheattreatexperience.为确保方便的获得热处理专门技术，现场应具有合格专职的热处理责任人。该责任人应为全职且其岗位应在组织结构图中得到体现。应具有包括冶金学和热处理知识的岗位描述以识别岗位资格，该岗位资格应包括至少5年的热处理操作经验或至少5年的正规冶金学教育和热处理工作经验。1.2Doestheheattreaterperformadvancedqualityplanning?热处理人员有执行先期质量策划吗？Theorganizationshallincorporateadocumentedadvancequalityplanningprocedure.Afeasibilitystudyshallbeperformedandinternallyapprovedforeachpart.Similarpartscanbegroupedintopartfamiliesforthiseffortasdefinedbytheorganization.Afterthepartapprovalprocessisapprovedbythecustomer,noprocesschangesareallowedunlessapprovedbythecustomer.Theheattreatershallcontactthecustomerwhenclarificationofprocesschangesisrequired.Thisclarificationofprocesschangesshallbedocumented.供应商应具有文件化的先期质量策划程序。每种零件都应该有可行性研究和内部批准，由此，相似零件可以归为零件族。零件批准过程由客户批准后，除非由客户再次批准，零件加工过程不能有更改。当需要阐明过程变更时，热处理商应该和客户联系，过程变更应文件记录在案。SpecialProcess:HeatTreatSystemAssessment特殊过程：热处理系统评估Assessment评估Section1-ManagementResponsibility&QualityPlanning第1部分-管理职责和质量策划CQI-9SpecialProcess:HeatTreatSystemAssessmentVersion2,Issue8/07QuestionNumber问题编号Question问题RequirementsandGuidance要求和指导ObjectiveEvidence客观证据N/A不适用Satisfactory满意NotSatisfactory不满意NeedsImmediateAction需要立即改善措施SpecialProcess:HeatTreatSystemAssessment特殊过程：热处理系统评估Assessment评估1.3AreheattreatFMEA'suptodateandreflectingcurrentprocessing?热处理厂商之FMEA有更新并且反映目前加工过程吗？TheorganizationshallincorporatetheuseofadocumentedFailureModeandEffectsAnalysis(FMEA)procedureandensuretheFMEA'sareupdatedtoreflectcurrentpartqualitystatus.TheFMEAshallbewrittenforeachpartorpartfamilyortheymaybeprocess-specificandwrittenforeachprocess.Inanycase,theyshalladdressallprocessstepsfrompartreceipttopartshipmentandallkeyheattreatprocessparametersasdefinedbytheorganization.Across-functionalteamshallbeusedinthedevelopmentoftheFMEA.Allspecialcharacteristics,asdefinedbytheorganizationanditscustomers,shallbeidentified,defined,andaddressedintheFMEA.供应商应使用文件化的失效模式及效果分析程序并确保FMEA时时更新以反映目前零件质量状况。每种零件或零件族都应该有书面的FMEA，或者FMEA是过程流程并且每一道工序都有记录。不管怎样，FMEA应该注明所有的过程步骤，从零件接收到零件出货及所有关键热处理过程参数。开发FMEA应该有一个跨功能小组。供应商和客户定义的所有特殊特性都应该在FMEA中识别，定义及注明。CQI-9SpecialProcess:HeatTreatSystemAssessmentVersion2,Issue8/07QuestionNumber问题编号Question问题RequirementsandGuidance要求和指导ObjectiveEvidence客观证据N/A不适用Satisfactory满意NotSatisfactory不满意NeedsImmediateAction需要立即改善措施SpecialProcess:HeatTreatSystemAssessment特殊过程：热处理系统评估Assessment评估TheorganizationshallincorporatetheuseofadocumentedControlPlanprocedureandensuretheControlPlansareupdatedtoreflectcurrentcontrols.TheControlPlansshallbewrittenforeachpartorpartfamilyortheymaybeprocess-specificandwrittenforeachprocess.Inanycase,theyshalladdressallprocessstepsfrompartreceipttopartshipmentandidentifyallequipmentusedandallkeyheattreatprocessparametersasdefinedbytheorganization.Across-functionalteam,includingaproductionoperator,shallbeusedinthedevelopmentofControlPlans,whichshallbeconsistentwithallassociateddocumentationsuchasworkinstructions,shoptravelers,andFMEA's.Allspecialcharacteristics,asdefinedbytheorganizationanditscustomers,shallbeidentified,defined,andaddressedintheControlPlans.Samplesizesandfrequenciesforevaluationofprocessandproductcharacteristicsshallalsobeaddressedconsistentwith