GRR实验公式格式

量具名称:基准件名称:测量日期:量具编号:测量参数:测量人员:量具量程:参数规格:3零件编号个数:103123456789101.A10.200.180.190.170.190.240.130.230.130.192.20.220.150.190.170.200.260.110.250.160.223.30.230.190.150.190.180.260.150.250.140.184.均值0.220.170.180.180.190.250.130.240.140.200.1905.极差0.030.040.040.020.020.020.040.020.030.040.03006.B10.220.180.190.150.190.240.120.230.140.227.20.210.190.190.160.180.250.130.230.140.188.30.210.180.190.160.180.260.140.250.160.229.均值0.210.180.190.160.180.250.130.240.150.210.19010.极差0.010.010.000.010.010.020.020.020.020.040.016011.C10.220.150.170.150.210.250.120.270.160.212.20.220.150.190.150.20.260.140.250.150.213.30.230.160.190.150.20.260.140.270.150.1814.均值0.220.150.180.150.200.260.130.260.150.190.19115.极差0.010.010.020.000.010.010.020.020.010.020.01300.1900.12220.01967试验次数230.0017D43.272.570.210极差上限0.0505D3000.170极差下限0A21.881.02注:圈出那些超出控制限的值。查明原因並纠正。同一评价人采用最初的仪器重复这些读数或剔除这些值并由其余观测值再次平均并计算R和极限值.UCLx=0.21040.21040.21040.21040.21040.21040.21040.21040.21040.2104LCLx=0.17030.17030.17030.17030.17030.17030.17030.17030.17030.1703UCLR=0.05050.05050.05050.05050.05050.05050.05050.05050.05050.0505LCLR=0.00000.00000.00000.00000.00000.00000.00000.00000.00000.0000GageRepeatabilityandReproducibilityDataCollectionSheetSBD:Mark/Andy,Aarone:LuoYingXuan极差图2014年11月20日0.2RunoutfixtureN/A均值图极差均值最大均值差均值上限均值下限0.19500.19000.19100.1930评价人数试验次数0.18800.1860平均值0.18500.19300.1920量具重复性和再现性数据表0.150.20零件均值0.190.250.130.250.220.170.180.160.0000.1000.2000.30012345678910A评价人0.0000.1000.2000.30012345678910B评价人0.0000.1000.2000.30012345678910C评价人0.0000.0200.0400.06012345678910B评价人0.0000.0200.0400.06012345678910C评价人=AX=AR=BX=BR=CX=CR=X=PRPX()=++=评价人数/CBARRRR=-=XMinXMaxXDIFF=+=RAXUCLX2=-=RAXLCLX2==RDUCLR4==RDLCLR30.0000.0200.0400.06012345678910A评价人定期修复后量具更换新控制计划PPAP量具名称：零件名称：分析日期：量具编号：测量参数：评价人员：量具量程：参数规格：评价人数量：3来自数据表：0.0200.122试验次数r=3零件数量n=10重复性－设备变差(EV)Repeatability-EquipmentVariation(EV)=100×（0.060.2）=0.0203.05试验次数K1==0.06024.5633.05再现性－評价人变差(AV)Reproducibility-AppraiserVariation(AV)=100×（0.0000.2)=0.0022.700.060103评价人数K2==0.000023.6532.7重复性和再现性(R&R)Repeatability&Reproducibility(GRR)零件数量K3=100×（0.10.2)=0.0600.00032.70==0.06042.3052.08零件变差(PV)PartVariation(PV)61.9371.82=100×（0.20.2)=0.12221.6281.74==0.19891.67101.62总变差(TV)TotalVariation(TV)ndc=1.41×(0.20.1)=0.10.2==0.207判定：ndc5accepted备注：所有计算都基于预期5.15σ(在正态分布曲线之下99.0%的面积)。K1为5.15／d2，d2取决于试验次数（m）和零件数与评价人的乘积（g)，並假设该值大于15。AV－如果计算中根号下出现负值，评价人变差缺省为0。K2为5.15/d2*,式中d2*取决于评价人数量(m)和(g),g为1,因为只有单极差计算。K3为5.15/d2*,式中d2*取决于零件数(m)和(g),g为1,因为只有单极差计算。制定：审核：GageRepeatabilityandReproducibilityReport%总变差（TV）测量系统分析2014年11月20日0.2量具重复性和再现性分析表29.0%分析评价措施0.0017Runoutfixture10%≤%R＆R＜30%，测量系统尚可接受！0.0%29.0%95.7%4.6541KREV?=?()()nrEVKXAVDIFF/222-?=??()(()-2/222&AVEVRR+=22+3KRPVP?=?22&PVRRTV+=22+)/(100%TVEVEV?=)/(100%TVAVAV=)/&(100&%TVRRRR?=)/(100%TVPVPV?==R=DIFFX=PR()RRPV&41.1=有效分辨率/////