焊接质量手册

焊接质量手册WeldingQualityManual批准Approvedby：XXXXXXX审核/Reviewedby：XXXXXXX编制/Compiledby：XXXXXXX版次/Reversion：XX受控号/ControlNo.:发布/Issuedate:XXXXXXXXXXXXXX焊接质量手册WeldingQualityManual文件编号/Doc.No.:文件版本/Version:修订号/Rev.No.0XXXXXXXXXXXXX页码：Page:2/62目录/Content章节号Chapter标题Subject页码Page颁布令/Statement3前言/Forward41应用范围/Scope62参考标准/Normativereference63术语及定义/Termsanddefinitions84缩写词介绍/Abbreviation95要求评审和技术评审/Reviewofrequirementsandtechnicalreview106分承包/Sub-contracting147焊接人员/Weldingpersonnel158实验及检验人员/Inspectionandtestingpersonnel199设备/Equipment2010焊接及相关活动/Weldingandrelatedactivities2511焊接材料/Weldingconsumables3012母材的贮存/Storageofparentmaterials3213焊后热处理/Post-weldheattreatment3314实验及检验/Inspectionandtesting3415不符合项及纠正措施/Nonconformanceandcorrectiveactions4316测量、检验及实验设备的校准/Calibrationandvalidationofmeasuring,inspectionandtestingequipment4617标识及可追溯性/Identificationandtraceability4718质量报告/Qualityrecords48附录AAnnexA任命书/Appointment50附录BAnnexB焊接组织结构图/Structurechartofweldingcoordinationorganization51附录CAnnexC焊接职责分工/Responsibilitiesofweldingcoordinators52附录DAnnexD部门职责/Responsibilitiesofallthedepartments59附录EAnnexE修改控制/Modificationcontrol63XXXXX焊接质量手册WeldingQualityManual文件编号/Doc.No.:文件版本/Version:修订号/Rev.No.0XXXXXXXXXXXXX页码：Page:3/62颁布令Statement本手册是公司焊接质量工作的纲领性文件，是实施焊接工作的行为规范，员工必须严格贯彻执行，以保证公司焊接质量管理体系得到有效运行，确保产品焊接质量持续满足顾客及有关法律法规的要求，本手册现进行换版并正式颁布，于2012年4月1日起实施。Thismanualisguidelinetoweldingqualityofourcompany,isthehighestruleforweldingactivities,allstaffmuststrictlycomplywithitinordertoensurethatweldingqualitymanagementsystemgettoberuneffectivelyandthatweldingqualityofproductscontinuouslymeetwithrequirementsofcustomersandrelevantlawsorspecifications.Nowthismanualisrevisionandissuedofficiallyandtobeimplementedon1st.April.2012.总经理：GeneralmanagerXXXXX焊接质量手册WeldingQualityManual文件编号/Doc.No.:文件版本/Version:修订号/Rev.No.0XXXXXXXXXXXXX页码：Page:4/62前言ForwardXXXXXXX有限公司（以下简称为公司）成立于20XX年，位于中国XXX城——河北省XXXXXX。公司由XXXXXX和XXXXXX有限公司合资建立（以下简称XXX），目前主要为XXX供应轨道车辆的铝制品部件，大量的为焊接件。XXXXCo.,Ltd(followingwillcallit“thecompany”)wasbuilt-upin20XXX.Itisinthe“XXXX”——XXXXXcity,Hebeiprovince.ThecompanyisjointedventurebyXXXXXXGroup(followingwillcallitXXXXl”)andXXXXXCo.,Ltd(followingwillcallit“XXXXX”).Thecompany’smajorbusinessistosupplyaluminumalloypartsofrailwayvehicletoXXXXXXincludingalotofweldments.根据公司生产产品的特点，决定按照“ISO3834-2:2005完整质量要求”做焊接质量控制体系管理。本手册编制于公司成立初期，主要为申请EN15085-2CL1级资质认证，所以此手册在编制过程中将EN15085-2的所有具体要求都会考虑到，并且结合EN15085的第3至5部分的要求。另外，公司做ISO9001或者其他质量体系认证时，此手册可作为其质量手册的分册，相应地，根据ISO3834系列标准和ISO9001标准的关系，焊接质量管理体系可作为ISO9001质量管理体系的子体系。Thecompanydecidestoperformweldingqualitycontrolsystemmanagementaccordingto“ISO3834-2:2005Comprehensivequalityrequirements”consideringthecharacteristicofproductsofourcompany.Thismanualispreparedatthebeginningperiodaftersettingupthecompany,itsmajorobjectiveistoapply“EN15085-2CL1”certification.Allthespecificrequirementsofthisstandardandthethirdtothefifthpartoftheseriesstandard“EN15085”willbeconsidered.Furthermore,ifthecompanydeterminestoapplyISO9001orotherqualitymanagementsystem,thismanualcanbetreatedasasubmanualofqualitymanualaccordingtoISO9001orotherqualitysystem.Corresponding,weldingqualitymanagementsystemcanbetreatedassubsystemofqualitysystemaccordingtoISO9001basedontherelationbetweenISO3834andISO9001.XXXXX焊接质量手册WeldingQualityManual文件编号/Doc.No.:文件版本/Version:修订号/Rev.No.0XXXXXXXXXXXXX页码：Page:5/62在手册的具体编制过程中，为了便于对照ISO3834-2进行检阅、审核，编制顺序基本上是完全按照ISO3834-2进行，各个条款的标题基本上和该标准一致，除了第三条款以外。具体内容以ISO3834-2的要求为基础，全面考虑到EN15085的相应部分的相关条款的要求，结合公司实际，充分考虑到操作性而编制成。尽管如此，受各种条件制约，此手册在实际使用中可能会被发现有一些不合理的地方，从而需要修改，修改时一定要经过相关人员的协商并得到最高管理者的批准才能生效。Intheprocessofpreparingthismanual,thecompilingsequencewasinccordancewithISO3834-2:2005inordertobeconvenientforcheckingandauditing.AllthetitlesofcorrespondingclauseareinaccordancewithISO3834-2:2005besidesclause3.ThecontentofthismanualisbasedontherequirementsofISO3834-2:2005,comprehensivelyconsidertherequirementsofallthepartsofEN15085andtheactualstatusandoperability.However,becauseofsomereasons,thismanualwillbefoundthatsomerequirementsareunreasonableandneedtobemodified.Anymodificationmustgetapprovalofthegeneralmanager.1应用范围/Scope本手册规定了影响到产品焊接质量的所有因素，适用于公司所有涉及到焊接的产品，涉及到多个业务部门，因此作为本公司的焊接质量控制的纲领性文件。XXXXX焊接质量手册WeldingQualityManual文件编号/Doc.No.:文件版本/Version:修订号/Rev.No.0XXXXXXXXXXXXX页码：Page:6/62Thismanualspecifiesallrequirementsforallfactorsthatcaninfluenceweldingqualityofproducts.It’ssuitableforalltheproductsinvolvedinweldingprocessing.Manydepartmentsofthecompanywillbeinvolved.Thismanualshallberegardedasguidelineofthecompanyintheaspectofweldingqualitymanagement.2参考标准/Normativereference引用标准中凡注明年号的，应该按此版本，未注明的使用其最新版本。Fordatedreferences,onlytheeditioncitedapplies.Forundatedreferences,thelatesteditionofthereferenceddocument(includinganyamendments)applies.ISO3834-1:2005金属材料熔化焊的质量要求-第一部分相应质量要求等级的选择准则ISO3834-1:2005Qualityrequirementsforfusionweldingofmetallicmaterials-Part1CriteriafortheselectionoftheappropriatelevelofqualityrequirementsISO3834-2:2005金属材料熔化焊的质量要求-第二部分完整质量要求ISO3834-2:2005Qualityrequirementsforfusionweldingofmetallicmaterials-Part2Compre