J-STD-001B-1998 InstructorTraining Plan

J-STD-001BInstructorTrainingPlanApril,1998IPC-TNG-001B“J-STD-001BGenericTrainingPlan”CopyrightreleasedbyIPC,April,1998.ThispublicationwasdevelopedbytheIPCJ-STD-001TrainingTaskGroup(5-22b).Thispublicationmaybereprintedforinternalcompany-specifictrainingpurposes.MaterialisincludedforanInstructorcoursethatwillprovideanunderstandingoftherequirementsofANSI/J-STD-001B“RequirementsforSolderedElectricalandElectronicAssemblies.”ThismaterialdoesnotconstituteanIPC-sanctionedprogramoranIPCcertificationtoJ-STD-001B.IPC-TNG-001BApril1998AcknowledgmentAnyDocumentinvolvingacomplextechnologydrawsmaterialfromavastnumberofsources.WhiletheprincipalmembersoftheIPCJ-STD-001CertificationTaskGroup(5-22b)oftheAssembly&JoiningProcessesareshownbelow,itisnotpossibletoincludeallofthosewhoassistedintheevolutionofthisdocument.Toeachofthem,themembersoftheIPCextendtheirgratitude.Assembly&JoiningProcessesJ-STD-001CertificationTaskGroupTechnicalLiaisonoftheIPCBoardofDirectorsChairmanCoChairmenJimReed,RaytheonTISystemsFredLee,NorthropGrummanStanPlzak,PensarCorp.TheresaRowe,AAIASpecialNoteofAppreciationThefollowingcoregrouphasvolunteeredmuchoftheirtimeandhavemadesignificantcontributionstothisdocument.GeraldLeslieBogert,WestinghouseElectricCorp.LeoLambert,EPTACCorporationFredericLee,NorthropGrummanNordenSystemsGarryMcGuire,HernandezEngineeringInc.JamesMoffitt,MoffittConsultingServicesGreggOwens,OmniTrainingCorp.MelvinParrish,EMPF/ACIMichaelRessel,RaytheonMissileSystemsCo.TeresaRowe,AAICorporationSharonVentress,U.S.Aviation&MissileCommandJamesWalterWoodford,DepartmentofDefenseDonYoungblood,HoneywellInc.J-STD-001CertificationTaskGroupKariAnderson,RaytheonTechnicalServicesCo.ShermanBanks,TrimbleNavigationAllenBennink,IECElectronicsCorp.PeterBiocca,MulticoreSoldersP.C.Boh-Tea,StandardTechnologiesPteLtdDianaBradford,SolderingTechnologyInternationalGloriaBrown,BestPowerInc.JohnBurke,ElectronicControlsDesignInc.RobertBurress,SEHOUSAInc.IvanClark,ProjectsUnlimitedInc.BillColeman,PhotoStencilInc.FrankCroce,AlliedSignalAerospaceRobertCummings,Swales&AssociatesDerekD'Andrade,TheSurfaceMountTechnologyCentreLynDayman,AustralianTechnologyTrainingEducationCentreJohnDeGruyter,QualityProductsInternationalAlanDeSantis,LibraIndustriesInc.MicheleDiFranza,TheMitreCorp.AlDill,BlackFoxTrainingInstituteKathieDrake-Willcox,JetPropulsionLaboratoryManonDutil,C-MACElectronicSystemsInc.KeithForeman,RaytheonTISystemsJohnGerman,OrbitalSciencesCorporationGaryGorsche,LittonAmecomRichardHeck,OmniTrainingCorp.JamesHerard,IBMCorp./EndicottElectronicPackagingMarioJ.J.Hermans,PIEKTraining&SupportDavidHillman,RockwellInternationalPeterHosp,DSCCommunicationsCorporationJennieHwang,H-TechnologiesGroupInc.LesHymes,LesHymesAssociatesMartinLau,QuebishLimitedDavidLeMay,CrayResearchInc.JamesMaguire,BoeingDefense&SpaceGroupPeterMaher,KimballElectronicsGroupJohnMastorides,GroupTechnologiesCorp.LesterMoreland,CibaSpecialityChemicalsCorp.GrahamKirkNaisbitt,ConcoatLimitedEdwardO'Donnell,ImperialElectronicAssemblyRobertPaukst,InservcoInc.JimReed,RaytheonTISystems,Inc.KennethReid,IUPUI-Indiana/PurdueUniversitySarahRogers,HughesMissileSystemsJeraldRosser,RaytheonMissileSystemsCompanyJosephSalvin,SmithsIndustriesPatScott,IUPUI-Indiana/PurdueUniversityGeorgeShannon,QuatroCorporationSidneyAlanSmith,MTTC(ManufacturingTechnologyTrainingCenter)JorgenSvensson,EricssonTelecomABMyronSzot,RaytheonE-SystemsDouglasWhitnell,MTTC(ManufacturingTechnologyTrainingCenter)EdwardZamborsky,OKInternationalInc.KathyZirpel,RavenIndustriesForewordScope:Train-the-instructorinelectricalandelectronicsolderassemblyandinstructionalskillsnecessarytoteachothersintheuseofANSI/J-STD-001Binproductqualitycontrol.Application:Formalworkplacetrainingtodevelopinstructors’knowledgeandskillininstructionaltechniques,handsolderassemblyandqualitycontrolprocesses.Organization:Complete40hrcoursearrangedinsegmentstoeaseinstruction.Requirements:PrerequisitesAstrongdesiretoinstructindividualsintherequirementsofJ-STD-001isrecommended.Localtraininginsafety,ESDprevention,materialhandling,toolandequipmenthandlingandothernecessarysubjectsshouldprecedeorbeintegratedintothistrainingplan.TestingTestsshouldbewritten,recall-typeexaminations;multiplechoiceandmatchingtypesoftestquestions.ScoringSinceeachstudent’sknowledgeandabilityisbeingassessed,itisbesttoconvertrawscorestopercentages.Generally,minimumpassingscoresof80%havebeenhistoricallyusedbytheindustry.RecordsDocumentsattestingtostudentattendance,writtenandpracticaltestrecordsshouldbefiled.Additionally,material(hardware)testsamplesmayberetainedaspartofthetrainingrecords.VisionTestsVisiontestinginaccordancewithIPC-OI-645maybeperformedpriortothestartoftraining.InstructionalAidsandTrainingMaterials:ProductswhichmeettherequirementsofANSI/J-STD-001maybeusedasinstructionalmaterials.Severalcommercialsourcesofinstructionalaidsandpracticalworkmaterialsareavailable.InstructorQualification:InstructorsforthisTrainingplanshouldbehighlyskilledinassembly,solderingandinspectionprocesses,trainedonANSI/J-STD-001requiremen