ALTspec_XXXX_motoalt_motocalt1

MATERIALorMETHODSSpecificationNO.motoalt2005TITLE:MotoALT/CALT2005TestProcedurePRELIMINARYREVISIONDATE:4MEMO:ISSUE:OPAGE:1of4030-DEC-0_______________________________________________________________________________________________________________________________________________________TheinformationcontainedinthisindocumentisPROPRIETARYtoMotorolaInc.andshallnotbereproducedorusedinpartorwholewithoutMotorola’swrittenconsent.ISSUE:MEMO:ORIGINATOR:DETAILSPECCHANGES:DATE:OKennethMcKillipInitialSpecReleaseDec04_________________________________________________________________________________________________________________________________________________________CONTENTS1.Scope2.ProductSubmission3.Responsibility3.1ALTReliabilityManager3.2ALTEngineer/Technician3.3ResponsibleMotorolaEngineer/OEMEngineer4.ReferenceDocuments5.DefinitionsandAcronyms6.MarkingtheProduct7.Testing7.1AllocationofUnitstoModules7.2OverviewofTesting7.2.1Parametric,Cameras,SPL,BlueToothandDesenseTest7.2.2PowerOnTest7.2.3ModuleDescription7.2.4TestsBetweenStressestoCaptureFailures7.3FunctionalTest7.4SignalingTest7.5Parametric,SPL,BlueToothandDesenseTestSpecifications7.6CameraTesting8.EnvironmentalandMechanicalStressesandFinishTesting8.1ModuleI(Electrical/PhysicalReliabilityTest)--ThermalEnvironmentalSequence8.1.1ThermalShock8.1.2FirstDropSequence8.1.3FirstParallelShakerTableVibrationandESDSequence8.1.3.1FirstElectrostaticDischarge(ESD)8.1.3.2FirstShakerTableVibration8.1.4Dust8.1.5TemperatureCycling8.1.6TemperatureHumidity(+65OC/90%RH,8888hrs)8.1.7SecondDropSequence8.1.8SecondParallelShakerTableVibrationandESDSequence8.1.8.1SecondElectrostaticDischarge(ESD)8.1.8.2SecondShakerTableVibration8.1.9FinalParametric&Signaling8.1.10Initial&FinalDesenseTestProcedure8.1.11Initial&FinalSPLTestProcedure8.1.12Initial&FinalBlueToothTestProcedure8.1.13Initial&FinalEmbeddedCameraTestProcedure8.1.14Initial&FinalEmbeddedGPSTestProcedure8.2ModuleII(MechanicalDurability/LifeCycleModule)–MechanicalSequence8.2.1ThermalShock8.2.2TemperatureHumidity+65°C/90%RH8.2.3KeypadActuation8.2.4ChemicalExposureandDryMATERIALorMETHODSSpecificationNO.motoalt2005TITLE:MotoALT/CALT2005TestProcedurePRELIMINARYREVISIONDATE:4MEMO:ISSUE:OPAGE:2of4030-DEC-0_______________________________________________________________________________________________________________________________________________________TheinformationcontainedinthisindocumentisPROPRIETARYtoMotorolaInc.andshallnotbereproducedorusedinpartorwholewithoutMotorola’swrittenconsent.8.2.5SqueezeTest8.2.6FlipCycling8.2.6.1FlipCycling(Hyperextension)8.2.6.2FlipCycling8.2.7FinalParametricandSignalingtest8.3ModuleIII(FinishModule)–Finish/Paintperformance8.3.1ThermalShock8.3.2TemperatureHumidity+65°C/90%RH8.3.3“BoxofRocks”Test8.3.4“Dry”Tests8.3.4.1FlipCycling8.3.4.2CrosscutTapeAdhesion8.3.4.3Abrasion8.3.4.4PencilHardness8.3.4.5EdgeTest8.4ModuleIV(DTF)–ProtoCertVerification/Module1DropTestJudgment8.4.1WorstCaseSideDetermination8.4.2DTF9.RepairandReplacementPolicy9.1AbortingALT9.2LostHours(inALTfailureratecalculations)APPENDIXA.MotoALTModuleISequenceB.MotoALTModuleIISequenceC.MotoALTModuleIIISequenceD.MotoALTModuleIVSequenceE.MotoCALTModuleISequenceF.MotoCALTModuleIISequenceG.MotoCALTModuleIIISequenceH.MotoCALTModuleIVSequenceI.UnitFlowthroughMotoALTandMotoCALTModuleIJ.PowerCyclingRoutineK.TemperatureCyclingChamberProfileL.TemperatureCycleProgrammingM.UnitOrientationsinShakerN.PortableDropChecklistO.ShakerOrientationChecklistP.ESDChecklistQ.DTFChecklistR.MinimalParametricTestSetS.DesenseTest(GSMOnly)T.MotoALTFailureRateFormulaU.MotoALT/CALT“PercentComplete”ChartV.GlossaryoftermsMATERIALorMETHODSSpecificationNO.motoalt2005TITLE:MotoALT/CALT2005TestProcedurePRELIMINARYREVISIONDATE:4MEMO:ISSUE:OPAGE:3of4030-DEC-0_______________________________________________________________________________________________________________________________________________________TheinformationcontainedinthisindocumentisPROPRIETARYtoMotorolaInc.andshallnotbereproducedorusedinpartorwholewithoutMotorola’swrittenconsent.1.Scope1.1ThisspecificationprovidestheproperproceduresforsuccessfullyconductingboththeMotoALT“MotorolaAcceleratedLifeTest”andMotoCALTMotorolaContinuousAcceleratedLifeTestprocessauditonOEMportablewirelessproducts.RefertoAppendixA,B,C,andDforMotoALTflowsandAppendixE,F,G,andHforMotoCALTflows.Referencewillbemadetoothersupporting12Mspecificationstofurtherdefinespecificstepsinthisprocess.1.2ThepurposeoftheMotoALTistoprovideanassessmentofproductquality,reliability,anddesignrobustnesspriortoproductshipmenttocustomers.ThepurposeoftheMotoCALTistodemonstratethatthecurrentproductbeingshippedhasmaintainedtheproductqualityandreliabilitydemonstratedbytheMotoALTgoalforshipauthorization.Bothareaccomplishedbyexposingtheproducttovariousenvironmentalandmechanicalstressesandmeasuringtheeffectonproductfunctionalityandfinish.Theseenvironmentshavebeendesignedtoageandfatiguetheproductwithinacceptablelimitsbasedonmaterialspecifications,historicalperformance,andknowncustomerex