H公司供应链环境下采购与库存控制策略研究

11.1.21.2.342090VendorManagedInventoryVMIJointlyManagedInventory,JMICollaborativePlanningForecastingandReplenishment,CPFRVMIVMIVMIYanDong(2002)&KefengXu[1]Clark(1997)&Hammond[2]Cachon(2000)&Fisher[3]Kapuscinski(1999)&Tayur[4]sSS.M.Disney(2003)etal.[5]GeorgeKuk(2004)[6]limits-to-value5(JMI)()CPFRJMIVMICPFRCPFRCPFR[7][8]6[9][10][11]“”“”[12][13][14][15]1.3.1782.1H100100380006000ARJ21!H2007HARJ-21HHH414HC9199131-9APU131-9APU737A3205100HH134711502.22.2.1HAVIORingSmallHousingLargeHousingSpinner2.1(a)(b)(c)(d)(e)(a)(b)10(c)(d)(e)20092.2AVIO2.2FIGURE2.2ManufacturingMixbyProductionVolume2.1HFIGURE2.1FiveproducttypeofHCompany112.2.21AVIO,MFGCELLàCNCàWeldingàHeatTreatàManualLatheàVTLàCNCàVMCàHF/DecreaseàFPI/DecreaseàFG2RingLOOPALOOPB2.3LOOPA:M-LatheàSmallCNCàBigCNCàH-FLOOPB:M-LatheàSmallCNCàBigCNCàVMCàH-F2.3RingFIGURE2.3RingProductionProceduresLOOPBLOOPAH-FCNCCNCVMCM-LatheCNCCNCH-FMaterialINFinishPartsFinishPartsMaterialINM-Lathe123SmallHousing2.4M-LatheàCNCàVMCàH-F2.4SmallHousingFIGURE2.4SmallHousingProductionProcedures4LargeHousing2.4M-LatheàCNCàVMCàIDàODàH-FVTLàMAHOàH-F2.3B747VMCCNCCNCM-LatheMaterialFinishParts132.5LargeHousingFIGURE2.5LargeHousingProductionProcedures[16]VMCCNCM-LatheMAHOMAHOVTLVTLH-FIDODMaterialMaterialINFinishPartsOUT1490%2.62.6FIGURE2.6EngineStructureHH15H2.412H316H173.1HERPSAPPOHERPH18MRPEmailHH3.2H40H3.1HH2002037511281100193.1HFIGURE3.1MaterialsProcurementCircleTimeHistogramHHHHJIT20JIT3.3H540213.41()2223123HHHMRP23HVMI4.1[17]4.1.1H241CAA038FAAFAA8130-3JAAJAAFORM/23425%80%5AOG625[18]4.1.21232641)2)3)(KPI)4)[19]4.1.31111)2)3)4)5)66)KM7)21)12PPM272)123)4)31)2)3)4)41)2)3)4)5)51)2)3)4)5)FRACAS8D6)7)/8)-6281)2)3)4)5)6)7)71)2)3)4)5)-6)81)2)3)91)MRP2)MPS3)4)101)292)3)74)5S5)6)7)8)9)10)111)2)3)C&EFMEA4)5)6)MRB7)8)9)10)11)4.14.24.2.1304.1FIGURE4.1SupplierAssessmentSummary1000010031H4.2.2ABCABCABCHSAP4.2MaterialRMRMValue($)2010leftdemand2011demand2012demandAnnualDemandDOSVendorABC3827209-1112652,028.36399.00719.00665.001,412,980.7313.44FIRTHRIXSONAEROSPACECOMPONENTS(SUZHOU)CO.LTDA3827210-1113651,168.76405.00791.00618.001,073,646.1717.40FIRTHRIXSONAEROSPACECOMPONENTS(SUZHOU)CO.LTDA3844587-9211111,797.64391.00844.00634.00836,559.715.15FIRTHRIXSONAEROSPACECOMPONENTS(SUZHOU)CO.LTDA3844575-11100.00771.001,415.75886.08460,003.090.00FIRTHRIXSONAEROSPACECOMPONENTS(SUZHOU)CO.LTDA3844573-92100.00479.001,024.00694.00299,830.950.00FIRTHRIXSONAEROSPACECOMPONENTS(SUZHOU)CO.LTDA3846015-9039884,731.55176.00286.00183.00252,283.40122.59CALIFORNIADROPFORGEA3844337-91900.0056.0082.0064.00235,916.510.00FIRTHRIXSONAEROSPACECOMPONENTS(SUZHOU)CO.LTDA3844490-11100.0037.0083.0074.00231,659.020.00FIRTHRIXSONAEROSPACECOMPONENTS(SUZHOU)CO.LTDA3846565-1115345,824.20137.00280.00178.00227,710.3473.45CALIFORNIADROPFORGEA3060694-9414038,424.0754.00236.00146.00175,941.8079.71FIRTHRIXSONAEROSPACECOMPONENTS(SUZHOU)CO.LTDA3810809-1407,628.52505.00895.00674.00168,630.4716.51KAMATICSCORP-Avio-DiepenHongKongLimitedA3826140-11587,237.2786.00151.0063.00135,413.1519.51CARLEYFOUNDRY,INC.B3846564-1112011,154.93117.00260.00170.00132,802.4330.66CARLTONFORGEWORKSA3844045-11712,439.8925.0049.0032.00114,032.837.81FIRTHRIXSONAEROSPACECOMPONENTS(SUZHOU)CO.LTDA3844776-921658,316.19427.00950.00678.00111,268.6527.28CARLTONFORGEWORKSA423-603-903200.006,802.0013,037.007,173.00105,376.410.00M&MAEROSPACEHARDWAREINCA3060828-11212165,524.4262.00234.00196.00101,236.52236.24HOWMETLAVALCASTINGDIVISIONOFALCOALTDA3071770-9013421,648.1957.00192.00170.00100,131.2778.91CARLTONFORGEWORKSA3810176-1136238,360.57104.00151.0072.0099,646.31140.51PRESTOCASTINGA423-553-012176656.296,450.0011,325.004,725.0096,944.092.47M&MAEROSPACEHARDWAREINCB4.2FIGURE4.2MaterialConsumption32EXCEL20%80%A50%5%CACBABC4.34.3ABCFIGURE4.3ABCTypeCriteria1C2C3ABC4.44.4FIGURE4.4InventoryTolerance334.14.1ABCTABLE4.1ABCCategoryControlH16%A4.2.3ACvSdVdVd34CvCv0.5.Cv0.54.24.2TABLE4.2MaterialsDemandCV4.34.3TABLE4.3QualifiedMaterialsListPartNumberStdCostINPMOPDaysOHQOHB$1YrDmd$VolPDCurrMO+PD-Mo1Mo2Mo3Mo4Mo5Mo66MonthVolAvgMoVol0/5StdDevCvWE897998-1113210.0310412840709417334619151312161212012.890.64WE897994-111868.5210131129116415088201716161693163.990.25EFC14207-22574.1100041186000160001636.532.18977210-132081.3210510407416265100010002035.161.72868701-11864.961000106390415134810757104.040.40868630-151859.091012223092509778121388825193.890.43698250-111122.5310212357353881162416000040710.631.523846463-1173416.685001414505465842362730122053415.450.453844864-1111488.935101488917048241236781307261744517530.860.413844340-1131080.4810443221545090412141212660103.000.303844038-1111166.710596883567668645756070150402604330.610.713844019-901873.891032622504235115170502041322644417.260.393844012-11110725222358486724836601209624481324808042.710.533842160-113995.110001492650412161642072126.690.563842144-1111632.841020326575780260183627153333162278.690.323840165-111907.715191724610275280681281247668725368928.580.32354.34.3.1JIT,JIT4.3.24.51:3624.5FIGURE4.5PullProcess4.6HCreatingpulltriggerfordiscretepullpartsSystemfirmsFPOTPO's