FMAC-WI-AQ20(008)锯床安全操作规程SAFEOPERATIONRULESFORCUTT

INSTRUCTION:008INSTRUCTIONBY作业指导-1of3-版次：B01[FMAC-WI-AQ20]锯床安全操作规程SafeOperationRulesforCuttingmaterial1．操作前要穿紧身防护服，袖口扣紧，上衣下摆不能敞开，严禁戴手套，不得在开动的机床旁穿、脱换衣服，或围布于身上，防止机器绞伤。必须戴好安全帽，辫子应放入帽内，不得穿裙子、拖鞋。禁止酒后操作。Wearprotectiveclothes,closecuffandupperlap.Itisprohibitedtoweargloves.Itisnotallowedtoputonortakeoffclothesbesiderunningmachineincaseanywringerinjury.Mustwearsafetyhelmet.Hairmustbeputinsidehelmet.Itisnotallowedtowearslipperyorskirts.Itisprohibitedtooperateafteralcoholdrinking.2．从原料库吊料时，严禁将手伸入棒料底下（如穿钢丝绳时）。对原材料进行锯割时，注意摆料将钢筋剪开时人不要离钢材太近，以免钢材突然滑落将人压伤。吊料前应先在料架上把原材料摆放整齐，然后穿好钢丝绳或布带，等到一头牢牢吊起40-50cm时,将两条吊料专用钢丝绳捆扎好，等到原材料两端保持平衡、无倾斜状态时才平缓起吊。把钢材吊上锯床之前，必需先根据锯料尺寸调整好夹臂打开的宽度，夹臂打开的宽度不能小于锯料的尺寸，才能将锯料放入夹料槽中，下放时要轻放。使用吊机时，操作人员要遵守吊机安全操作规程。Whenhangingbarsfromtherawmaterialarea,itisprohibitedtoputhandsunderthebars(suchaswearingawirerope).Regardingcuttingsteelbars,operatordonotbetooclosetobarswhencuttingoffbundlingsteelincaseanybarsfalldowntohurthim.Beforeliftingbars,operatormustplacebarsorderlyfirst,andthenpassonesmallcableorclothbeltthroughbars.Afteroneendisraisedabout40-50cm,passtwospecialsteelcablesforliftingbarsthroughbarsandintheendliftbarssteadilyandslowly,openwidthofclampingarmsofthesawingmachinemustbeadjustedaccordingtosizesofrawmaterialwhichcannotbelessthanthesizesofrawmaterial..Whenputbarsonsawingmachine,operatormustoperateitslowly.Whenusingcrane,operatormustabidebythesafeoperationrulesforcrane.3．机器开动前做好一切准备工作，虎钳安装，使锯料中心位于料锯行程中间。原料在虎钳上放成水平，与锯条成直角；若要锯斜角度料，则先把虎钳调整成所需角度，锯料尺寸不得大于该机床最大锯料尺寸。Prepareeverythingbeforestart.Fixclampstomakethecuttingcenterofmateriallocatedinthemiddleoftravelrouteofsawing.Putmaterialinclampshorizontallyandformaright-anglewithsawblade.Ifmaterialneedbebeveled,makeclampstherequiredangle.Sizeofcutmaterialcannotbeoverthanthatofmaximumcutmaterialofthemachine.INSTRUCTION:008INSTRUCTIONBY作业指导-2of3-版次：B01[FMAC-WI-AQ20]4．锯条必须拉紧，锯前试车空转3—5分钟，以打出液压筒中和液压传动装置上各油沟中的空气，并检查锯床有无故障、润滑油路是否正常。Sawblademustbetightened.Letthemachineracingfor3-5minutesbeforesawinginordertopushoutairinsidehydraulicsystemandlubricationgroovetocheckifsawingmachinehasanybreakdownandifthelubricationoilrouteisokornot.5．锯割管材或薄板型材，齿距不应小于材料的厚度。在锯割时应将手柄退到慢的位置，并减少进刀量。Whensawingtubularmaterialorsheetmaterial,teethspaceshallnotbelessthanthewidthofmaterial.Whensawing,handleshouldretreattothepositionof“Slow”andreduceamountofcuttingfeed.6．锯床在运转中，不准中途变速，锯料要放正、卡紧、卡牢，按材质硬度和锯条质量决定进刀量。Duringoperation,sawingspeedisnotallowedtochange.Materialmustbeputuprightly,tightlyandfirmly.Decideamountofcuttingfeedasperthehardnessofthematerialandqualityofsawingblade.7．必须用专用液压油和润滑油液压传动及润滑装置中冷却液必须清洁，并按周期替换或过滤。Mustusespecialhydraulicoilandlubricationoilforhydraulictransmission.Coolingliquidinlubricationequipmentmustbecleaned,replacedorfilteredperiodically.8．在材料即将锯断时，要加强观察，注意安全操作。Whenmaterialisnearlycutoff,strengthenobservationandpayattentiontosafetyoperation.9．工作完毕，切断电源，把各操纵手柄放回空位上，并做好打扫工作。Aftercuttingisfinished,cutoffpowersupplyandreturnallhandlestoneutralpositionandcleantheworkingplace.10．机床运转时如发现故障，应立即停车报告主管。Whenanybreakdownshappenduringrunning,operatormuststopthemachineimmediatelyandrepottochief.11.更换锯条时，戴好手套拿取锯条背面，以免手被割伤。废弃的锯条应捆扎好，放入指定地点。Whenchangingthesaw,weartheglovestotakethebackofthesawincasehurtfingers.Thescrappedsawshouldbetiedandputintheappointedplace.INSTRUCTION:008INSTRUCTIONBY作业指导-3of3-版次：B01[FMAC-WI-AQ20]编写Preparedby批准Approvedby生效日期Updated日期：Date日期:Date2010-8-18