制造执行系统MES中数据采集与传送的研究应用

上海交通大学硕士学位论文制造执行系统MES中数据采集与传送的研究应用姓名：金明冬申请学位级别：硕士专业：材料加工工程指导教师：李从心200701011MES(ManufacturingExecutionSystem,MES)MESMESNCSERP/MES/PCSMESCP5611DCSTITMS320LF2407ADSPCPUSIEMENSDLLADO2MicroSoftSQLMESMES,3StudyandApplicationofDataAcquisitionandConveyforManufacturingExecutionSystemABSTRACTFacedincreasingfiercecompetition,itisanemergencyproblemforenterprisestodevelopnewmanagemodelstowinthemarket.MES(ManufacturingExecutionSystem)isanewinformationsystem,whichisabridgetofillupthegapbetweentheplanningsystemsanddirectindustrialcontrolsandhasbeenthemainstreamtechnologyontheproductmanagementandtheplantfloorcontrol.ThebaseofMESisthetechnologyofDataAcquisitionandConvey,whichhasapopularapplicationintheengineeringfields,suchasAutoControl,ElectricalMearsuringandAeronautics&Austronautics.Now,animportantdirectionforresearchofthistechnologyishowtoacquiredata,howtomonitortheconditionoftheNumericalMachine.ThispaperisbasedontheinformationizedprojectofShanghaiTabaccoMachineCorporate.Withcomparationanddemonstration,NCSDataAcquisitionSystemwasdevelopedtoresolvethelinkbetweenMESanddirectindustrialcontrols,andmadeiteasierforERP/MES/PCSintegration.Basedontheanalysisofstructureandfunctionmodelofdataacquisitionprinciple,fourfeasibleschemesofdataacquisitionareproposed,inaccordancetodifferentmachines.WiththeDSPchipofTMS320LF2407A,aboxofDCSdataacquisitonwasdesigned,whichwellcompletedtheconnectionbetweenMESandControlSystem.Accordingtotheresultsmentionedabove,MESbasedtechnologyofRealDataAcquisitionMEShasbeenappliedintheprocessofproduction.Detailedstrategyisgiventoresolvestochasticevents,suchasequipmentfaultandemergencyorder.Theeffectivityandrationalityofthemodelareprovedbytherealdata.Keywords:ManufacturingExecutionSystem,DataAcquisitionSystem,NumericalMachine61.1ManufacturingExecutionSystem,MESMESMESMESMESMES7MES1.21.2.1NumericalControlMachineTool1.1[1]1.1Figue1.1ExampleofNumericalControlMachine1948(PARSONS)0.0381mm194919528[2][3]196019681952~19591959~19651965;1970;19741990PCCNC(1.2.2911010m5m3~5m1~1.5m0.001m209060m/min1~2g100,000r/minCincinnatiHyperMach60m/min100,000r/min2g60,000r/min2[4](FlexibleManufacturingCell,FMC)(FlexibleManufacturingSystemFMSFMS(FlexibleManufacturingLine,FML)103EvolutionaryComputation(FuzzySystem)NeuralNetwork4123[5]5AgileManufacturing,AMVirtualEnterprise,VEGlobalManufacturing,GM11RS232CRS422DNCComputerIntegratedManufacturing,CIM[6]:1.31.3.1(InternationalFederationofInformationProcessing,IFIP):(NumericalControlledMachine)[6]121.3.2[7]1.2Figure1.2CompositionofNumericalMachine11.2ComputerNumericalControl,CNCProgrammableLogicControl,PLC,(CNC)(1)13(2)()()(3)()0(3)142(}))1.4SIEMENSFANUC[8]1.4.1SIEMENSSIEMENSSINUMERIK802810840SINUMERIK840D2090CNC1SINUMERIK840DSIEMENS611DSIEMENSS7-300PLC15SINUMERIK840DI/O1.4.2FANUCFANUCFANUC00i16i/18i/160i/180iCNCFANUC01985/FANUC0CNCCRT1.5MESMES16MESMESNCSNC17MES2.130ERP/MES/PCSMES2.2MES60MRP(MaterialRequirementPlanning)MRPBOM(BillofMaterial)MRP(MRPII)MRPII(ERP)MRPIIERPMRPII;18ERPPlanningPCSControlMES2.2.1MESMES9070MESMES(TraditionalMES,TMES)[10][11]MES:(1)70-80MES(PointMES)MESSCADASupervisoryControlandDataAcquisitionMESMESMES:(2)80-90MES(IntegratedMES)MES19(3)MES(IntegratableMES,IMES)MESMES90MESIntegrableMESMESMESTMESMESIMES:MESAMRAdvancedManufacturingResearchERPMRPIISCADAHMIHumanMachineInterfaceMESAMR19922.1201MRPMRPERP2MESERPMRP3ControlPLC2.1AMRFigure2.1ThreelayersintegratedmodelofenterprisebyAMRMESMESERP/MRPMESMES21MES2.22.2ERP/MES/DCSFigure2.2InformationExchangeofERP/MES/PCS1ERPMES2MES3MES4MESMESMESMESMES22MESMES2.2.2MESMES2.3MES[12][13]123232.3MESFigure2.3FunctionMoudleofMES4567892410112.3MESMESManufacturingExecutionSystemAssociationMESA19931996MESMESMES45%25%35%2.3.1MES[14-18]MESMESAMR1993MES1.530%MES:ALSTOMPromis,CAMSTARInsiteInvensysIntrackMESMESAInternational(MES)MESMESMES.MES25MRPII(ManufacturingResourcesPlanning)MIS(ManagementInformationSystem)MES[19]MESMES:MES:MESMES&BRMESMES2.42.4MESFigure2.4InterfaceofManufactruingExecutionSystem262.3.2MESMESERPMESMESMESMESMESNIIIP/SMARTNationalIndustrialInformationInfrastructureProtocols-SolutionsforManufacturingExecutionSystemMES2.5MES[20-24]2.5MESFigure2.5DevelopmentModelofSoftwareTechnologyforMES272.3.3MESMESMESBOMERP\MES\PCSMESMESMES—2.4MESMES283.1MESMESMESMESNCS3.23.1MES[25]293.1Figure3.1FunctionofDataAcquisition3.2.1RTUPLCPCPCIPXI/CompactPCIA/DSOCSystemOnChip30A/DCPU(8052)CPUCPUSOCDSP3.2CPUTMS320LF2407ADSPCPU[26]3.2DSPFigure3.2DSPChips3.2.220402070312070802080902090TCP/IPEthernetDECnet3.3NCSMESPDMNCNCSMES32NCSPDMERP3.3ERPEMSNCSTMSPDMPQSMESBOMNC3.3NCSEMSFigure3.3StructureofRelationshipbetweenNCSEMSandotherSystems3.3.1NCSEMSDCSPCIPCPCCNCLANDNCFanuc16iSiemens840DHeidenhain43033SIMENS840DSIMENS840D3.4SIMENS5611[27]MPISIMENS840DMPI5611MPISIMENS840DMES5611MPIMPISIMENS840D/3.4Figure3.4BusBased-DataActuisitionSystemDCS34DSPDSPDCS3.5RS232SIMENS840D/DCSRS2323.5DCSFigure3.5DCSBased-DataAcquisitionSystem3.3.2NCS80PC//[28]N/35DBMSSQL/90/Web/N3.6Figure3.6Threelayerstructureofdistributeddataacquisitionsystem3.6DBMSGUI363.7ADOADO3.7Figure3.7Flowchartofdis